Lead Thermal Design Engineer (Austin, TX)

NextGenEnergyJobs; Austin, Northern (TX, KY); Hybrid; USD 150,000 - 210,000; Full time

Job summary

Exowatt is redefining solar energy for the AI era with its P3 system. You will own the solar thermal receiver architecture, set requirements, and guide fast hardware iterations from concept through prototype testing.

Seeking a senior engineer with 7+ years in high-temperature thermal hardware, deep modeling skills, and a track record of delivering manufacturable, scalable solutions for extreme heat flux environments.

Qualifications

• Own end-to-end architecture for a solar thermal receiver.
• Define requirements and drive architecture trade-offs.
• Build and validate thermal/optical models; iterate designs quickly.
• Select materials for 600°C–1000°C temperatures.
• Prototype testing and accelerated life evaluation.
• Collaborate with multiple teams to optimize integration.
• Design for manufacturing from prototype to mass production.
• Shape roadmap for absorbers and high-temperature tech advances.

Responsibilities

• Lead end-to-end receiver architecture and qualification.
• Drive design reviews and architecture trade-offs on receiver options.
• Develop and validate high-temperature thermal models with data.
• Coordinate cross-functional teams for system integration.

Skills

Solar thermal design

Heat transfer analysis

Thermal/optical modeling

High-temperature materials

Prototype testing

Design for manufacturability

Education

Bachelors in Mechanical/Aerospace/Materials

MS/PhD in a relevant discipline

Tools

ANSYS

COMSOL

SolarPILOT

Job description

Exowatt is revolutionizing the energy landscape for the AI era with our groundbreaking P3 system that captures solar energy, stores it as heat, and generates electricity on demand.

Responsibilities

• Own the solar thermal receiver end to end architecture, design, analysis, prototyping, and qualification for a first-of-its-kind energy product, with direct influence on system-level cost and performance targets
• Set the technical direction for receiver development: define requirements, drive design reviews, and make the calls on architecture trade-offs (cavity, external, tubular, particle-based) that determine how much of the sun we capture
• Build and validate thermal and optical models, flux distribution, heat transfer efficiency, thermal stress, and use them to iterate designs in days, not quarters
• Select and qualify materials that survive 600°C–1000°C+, extreme thermal cycling, and concentrated solar flux, working hands-on with ceramics, refractory metals, and advanced alloys
• Design, run, and learn from high-flux prototype testing and accelerated life evaluation, and you'll see your hardware tested under real sun, not just in simulation
• Partner closely with the solar collection, controls, heat exchanger, and thermal storage teams to optimize aiming strategies, flux distribution, and downstream integration as one system
• Drive design-for-manufacturing from day one so the receiver scales from prototype to mass production at a cost the grid has never seen
• Shape the receiver roadmap by tracking and pulling in advances in selective absorbers, high-temperature coatings, and receiver technology, and grow the team around you as we scale

Requirements

• Bachelor's degree in Mechanical Engineering, Aerospace Engineering, Materials Science, or a related field, or equivalent demonstrated engineering depth
• 7+ years designing high-temperature thermal hardware — solar receivers, heat exchangers, combustors, furnaces, propulsion components, or comparable systems operating at extreme heat flux
• Deep command of heat transfer (conduction, convection, radiation), thermodynamics, and fluid mechanics, and the judgment to know when a hand calc beats a week of simulation
• Proficiency with thermal and structural simulation tools (ANSYS, COMSOL, SolarPILOT, or equivalent), grounded in physical intuition rather than dependent on it
• Hands-on experience with high‑temperature materials like ceramics, refractory metals, advanced alloys up to and including selection, qualification, and failure analysis
• A track record of taking hardware from concept through prototype testing into production, and the scars to prove it
• Advanced degree (MS/PhD) in a relevant discipline
• Direct experience designing solar thermal receivers
• Experience with molten salt, liquid sodium, or particle-based heat transfer media
• Knowledge of selective absorber coatings and high‑temperature surface treatments
• Familiarity with optical modeling and ray‑tracing tools for flux analysis, or solar field aiming‑point optimization
• Publications or patents in solar thermal or high‑temperature receiver technology
• Experience thriving in an early‑stage, fast‑iteration hardware environment where you set the standard rather than follow one