Lead Process Technician/Process Technician

Danfoss GmbH; Ames (IA); On-site; USD 65,000 - 85,000; Full time

Job summary

Danfoss Ames, IA is seeking a Lead Process Technician/Process Technician (1st shift) to lead the assembly cells from setup to testing, ensuring safe, efficient production of Gear pumps and motors. You will troubleshoot equipment, support process changes, implement poka-yokes, and collaborate with Process Engineers, Maintenance, Quality and other teams on shop floor improvements.

Requirements include an AA degree or technical training, strong mechanical aptitude, knowledge of quality tools,

Qualifications

• AA degree or technical school certificate.
• Strong mechanical aptitude and understanding of manufacturing processes.
• Working knowledge of quality and problem-solving tools (PPAP, PFMEA, 8D).
• Computer skills (Office, PLC, test stands, CAD).
• Familiarity with TPM and SMED techniques.

Responsibilities

• Monitor and troubleshoot electrical and mechanical equipment in the assembly process.
• Provide line support and escalate manufacturing issues for safety and quality.
• Troubleshoot daily issues and empower others with tools and SOPs.
• Assist process changes and problem-solving on the shop floor.
• Assist in implementing new processes and gathering data for improvements.
• Help design and implement manufacturing controls such as Poka-Yokes.
• Lead or assist on tactical implementation projects.
• Collaborate with Process Engineers, Maintenance, Controls, Calibration, and other teams.
• Assist Quality team and cover some Quality Tech responsibilities.

Skills

Mechanical aptitude

Quality tools (PPAP, PFMEA, 8D)

Microsoft Office

PLC knowledge

CAD modeling

TPM & SMED

Teamwork

Customer service mindset

Ability to read schematics

Diagnostic equipment use

Education

AA degree or Technical School certificate

Tools

PLC

CAD software

Job description

Lead Process Technician/Process Technician

Req ID: 51394 Job Location: Ames, IA, US Employment Type: Full Time Segment: Danfoss Power Solutions Segment Job Category: Supply Chain and Operations Work Location Type: On-site

The Impact You'll Make

We have an immediate opportunity for aLead Process Technician/Process Technician 1st shift to join us at ourAmes, Iowa location in the US. The Process Technician will be responsible for the assembly process in assembly cells from set-up to testing.

What You’ll Be Doing

• Monitors & trouble shoots electrical & mechanical equipment used in the assembly process to build Gear pumps, motors, and components
• Provide line support for the assembly cell and is the next level of escalation after the Team Coordinator for manufacturing issues related to safety and process quality
• Troubleshooting daily issues and eliminating issues from recurring by giving others the tools to resolve the issues themselves, using visual aids, SOP's, training, etc.
• Assist in the daily activities of implementing process changes and problem solving on the shop floor
• Assists in the Implementation of new processes and process changes by gathering data, time studies, making observations about the process, and communicating ideas to improve results
• Help design and implement manufacturing controls, such as Poka-Yokes on assembly lines
• Leads or assists on tactical implementation projects
• Works closely with the Process Engineers, Maintenance, Controls, Calibration, as well as other support functions
• Assist Quality team and cover some Quality Tech responsibilities

What We're Looking For

• Minimum of an AA degree or equivalent from Technical School; and or related experience on Danfoss products.
• Strong mechanical aptitude and understanding of manufacturing processes, process aids, and poke yokes
• Working knowledge of quality/problem solving tools (PPAP, Capability studies, PFMEA, Gauge R&R, 4-Step, 8D, Fishbone)
• Computer skills, (Microsoft Office, PLC, test stand, CAD modeling)
• Familiarity with TPM and SMED techniques
• Customer Service mindset and the ability to stay calm under pressure are necessary traits.
• Ability to read electric and hydraulic schematics, ability to understand complex hydraulic systems
• Ability to utilize diagnostic equipment (e.g., measurement devices for current, pressure, flow, temperature, torque, etc.)
• Excellent safety record and approach to behavioral based safety using proper PPE are requirements.
• Able to interact with all levels of organization (Shop floor to Management)

What You'll Get from Us

• We promote from within and support your learning with mentoring, training, and access to global opportunities.
• You’ll have flexibility, autonomy, and support to do your best work while maintaining a healthy work-life balance. Your well-being matters to us.
• We strive to create an inclusive work environment where people of all backgrounds are respected, and valued for who they are.
• You’ll receive benefits like 13th salary, annual bonus, paid vacation, pension plans, personal insurance, and more. These vary by country and contract, but they’re worth asking about—we think they’re pretty great.

Our Commitment to Transparency

Salary ranges listed reflect only primary location and currency. For local salary ranges and specific benefits in your preferred hiring location, please ask your Talent Acquisition representative for more information.

The actual salary offer will carefully consider a wide range of factors, including your skills, qualifications, experience, and location. Any benefits listed do not promise or guarantee any particular benefit or specific action. They may depend on country or contract specifics and are subject to change at any time without prior notice.

Want to know more? Please visit ourFAQ Page .

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or other protected category.

Information at a Glance

Danfoss engineers solutions that increase machine productivity, reduce emissions, lower energy consumption, and enable electrification.

Our solutions are used in areas such as refrigeration, air conditioning, heating, power conversion, motor control, industrial machinery, marine, and on- and off-highway equipment. We also provide solutions for data centers, renewable energy, energy storage, heat recovery, as well as contribute to district energy solutions for cities.

Our innovative engineering dates back to 1933. Danfoss is family-owned and employs over 39,000 people. We create long-term value for our customers in more than 100 countries with a global footprint of around 100 factories.

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