Lead Mechanical Engineer

VideoRay; Huntsville (AL); Presencial; USD 112.000 - 170.000; Jornada completa

Ventajas ofrecidas por este puesto de trabajo

Medical benefits

Dental benefits

Vision benefits

401K with company matching

9/80 work schedule

Paid holiday shutdown

Descripción de la vacante

AeroVironment, Inc. is seeking a Lead Mechanical Engineer to drive the mechanical design, testing and production of high-altitude aerospace electronics packaging and rotating electrical machines.

You will lead thermal, structural and dynamic analyses, develop drawings, BOMs and test procedures, and coordinate subcontractor activities. You should have 8–12 years in mechanical engineering with 5+ years in production for rotating electrical machines or aerospace applications; proficiency with

Formación

• Minimum 8–12 years of mechanical engineering experience, with at least 5 years in development for production rotating electrical machines or aerospace packaging solutions.
• Experience developing requirements for mechanical subsystems per MIL-STD 961D or equivalent.
• Proficiency with CAD/CAE tools: SolidWorks for modeling; ANSYS for structural/fatigue; ANSYS Icepack for thermal analysis.
• Experience with bonding techniques for extreme environmental conditions and manufacturing methodologies for electrical machines.

Responsabilidades

• Leads or supports thermal, structural, dynamic and fluid flow analyses for electronics equipment.
• Leads testing and data collection in lab and field.
• Models mechanical devices and selects materials.
• Performs stress, fatigue and thermal analyses; selects bonding materials.
• Develops mechanical drawings, tolerances, assembly instructions and test procedures.
• Develops test plans to verify designs; coordinates team assignments and sub-contractor activities.

Conocimientos

Mechanical engineering

SolidWorks

ANSYS

Thermal analysis

Fatigue analysis

MIL-STD 961D

Educación

MS degree in Mechanical Engineering

ASME senior membership

Herramientas

SolidWorks

ANSYS

ANSYS Icepack

Descripción del empleo

Worker Type

Regular

Job Description

The Lead Mechanical Engineer applies engineering techniques to design, install, modify, analyze, repair and test tools, engines, machines and other mechanically functioning equipment. Leads and supports the mechanical design, testing, and production of electrical machines as well as the design of electronics packaging for high altitude aerospace applications. Leads or supports mechanical packaging development effort for electronic equipment that withstand stringent environmental requirements (i.e., mass, volume, thermal, vibration). Manages mid-size development projects outsourced to sub-contractors (development of a system, equipment or components).

Position Responsibilities

• Leads or supports the thermal, structural, dynamic, and fluid flow analysis efforts for electronics equipment
• Leads the testing and data collection in the laboratory and the field
• Models the mechanical devices and selects the proper material
• Performs stress and fatigue analysis; Performs thermal analysis and selects bonding material
• Develops mechanical drawings and specifies the dimensional tolerances
• Develops assembly instructions and test procedures
• Develops test plans and test procedures to verify designs
• Works on complex issues where analysis of situations or data requires an in-depth knowledge of variable factors
• Executes team assignments effectively following the given schedule, milestone, and available resources. May coordinate activities of other personnel (Team Lead).
• Other duties as assigned

Basic Qualifications (Required Skills & Experience)

• Minimum 8 – 12 years of relevant technical experience in Mechanical Engineering, of which a minimum of 5 years in developing for production rotating electrical machines, electronics equipment packaging solution, and/or mechanical devices solutions for industrial and aerospace applications
• Experienced in developing requirements specification for mechanical subsystems and according to MIL-STD 961D standard or equivalent
• Has sufficient proficiency with the following CAD /CAE tools to perform one’s position responsibilities:
• SolidWorks for mechanical modeling.
• ANSYS for structural and fatigue analysis
• ANSYS Icepack for thermal analysis.

• Extensive experience with Solid Works and designing electrical rotating machines for high-performance applications
• Extensive experience with thermal management tradeoffs and solutions and materials properties
• Experienced with bonding techniques for extreme environmental conditions using different adhesives
• Experienced with manufacturing methodologies of electrical machines
• Experienced with creating and maintaining product document tree
• Experienced with creating and maintaining products bill of materials (BOM)
• Experienced with test and measurement techniques, such as torque transducer calibration and instrumentation

Other Qualifications & Desired Competencies

• MS degree in Mechanical Engineering is preferred
• Recognition by a reputable international engineering society such as ASME at the senior membership level or higher is desired
• Demonstrates familiarity with MIL-STD-810 or DO-160
• Demonstrates familiarity with MIL-STD 961D standards (or equivalent) for developing subsystem technical specifications
• Demonstrates full understanding & knowledge of engineering principles in the technical discipline and successfully works independently
• Effectively articulates concepts and ideas to both technical and non-technical staff
• Able to excel in a fast-paced, deadline-driven environment, where small teams share a broad variety of duties
• Displays strong initiative and drive to accomplish goals and meet company objectives
• Takes ownership and responsibility for current and past work products
• Is committed to learning from mistakes and driven to improve and enhance performance of oneself, others, and the company
• Has effective problem-solving, analytical, interpersonal and communication skills (Verbal and written)
• Focuses on teamwork, collaboration and puts the success of the team above one's own interests

Physical Demands

• Ability to work in an office and production environment (Constant)
• Required to sit and stand for long periods; talk, hear, and use hands and fingers to operate a computer and telephone keyboard (Frequent)

Clearance Level

No Clearance

The salary range for this role is:

$111,500 - $170,000

AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown. For more information about our company benefit offerings please visit: http://www.avinc.com/myavbenefits.

We also encourage you to review our company website at http://www.avinc.com to learn more about us.

ITAR Requirement

This position requires access to information that is subject to compliance with the International Traffic Arms Regulations ("ITAR") and/or the Export Administration Regulations ("EAR"). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction. Please understand that any job offer that requires approval of an export license will be conditional on AeroVironment’s determination that it will be able to obtain an export license in a time frame consistent with AeroVironment’s business requirements. A “U.S. person” according to the ITAR definition is a U.S. citizen, U.S. lawful permanent resident (green card holder), or protected individual such as a refugee or asylee. See 22 CFR § 120.15. Some positions will require current U.S. Citizenship due to contract requirements.

Benefits

AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown.

About AV

AV isn’t for everyone. We hire the curious, the relentless, the mission-obsessed. The best of the best.

We don’t just build defense technology—we redefine what’s possible. As the premier autonomous systems company in the U.S., AV delivers breakthrough capabilities across air, land, sea, space, and cyber. From AI-powered drones and loitering munitions to integrated autonomy and space resilience, our technologies shape the future of warfare and protect those who serve.

Founded by legendary innovator Dr. Paul MacCready, AV has spent over 50 years pushing the boundaries of what unmanned systems can do. Our heritage includes seven platforms in the Smithsonian—but we’re not building history, we’re building what’s next.

If you're ready to build technology that matters—with speed, scale, and purpose—there’s no better place to do it than AV.

We are proud to be an EEO/AA Equal Opportunity Employer, including disability/veterans. AeroVironment, Inc. is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Qualified applicants will receive fair and impartial consideration without regard to race, sex, color, religion, national origin, age, disability, protected veteran status, genetic data, sexual orientation, gender identity or other legally protected status.

U.S. Citizenship required. Must be willing to work on government contracts and have the ability to obtain a security clearance.