Lead Manufacturing Mechanical Engineer

InvestedintheMission; Berthoud (CO); On-site; USD 106,000 - 132,000; Full time

Benefits offered by this job

Unlimited PTO

Parental and Adoptive Leave

Medical, Dental and Vision Insurance

HSA/FSA

Job summary

Ursa Major seeks a Lead Manufacturing Mechanical Engineer to lead the design, implementation, and maintenance of custom automated fluid test systems in our propulsion manufacturing facilities. You will work closely with technicians, operators, manufacturing, quality, safety, controls, and design engineers.

The role emphasizes fluid system design, P&ID development, flow calculations, CAD packaging, and tube routing, with pressures up to 15,000 psi and cryogenics.

Qualifications

• 5+ years of experience with test system design or related role.
• BS degree or higher in Mechanical, Chemical, or Mechatronic preferred (suitable experience may be substituted).
• Experience designing and troubleshooting automated hydraulic and pneumatic systems.
• Expertise in CAD (SolidWorks or other) and GD&T.
• Familiarity with NFPA, NEC, ASME piping codes, and other related standards.
• Excellent communication and teamwork skills.
• Ability to work in fast-paced environment and balance multiple stakeholders.
• Physical ability to stand, ladders, kneeling, crouching, working in tight spaces, lifting up to 25 lbs.

Responsibilities

• Lead mechanical design with a focus on fluid systems and instrumentation layout, plus structural framing and interface panel design
• Collect requirements from test engineers and product designers
• Draft system P&ID in collaboration with I&C engineers
• Perform system analysis including flow, pressure, safety factor and expected life using hand calculations and FEA where required
• Host design review sessions with Technicians, Operators, and Engineering to generate buy-in and ensure designs meet their needs
• Provide support to build operations by designing fixtures in CAD and commissioning them on the production floor
• Be hands-on during the build process, working alongside engineers, technicians, and operators
• Have a safety-first mindset when working around and designing hardware for fluids including kerosene, water, peroxide, oxygen, nitrogen, helium, and hydrogen with pressures up to 15,000 psi, as well as cryogenics
• Generate documentation including drawings, assembly and work instructions for operation and maintenance

Skills

Fluid system design

P&ID drafting

CAD (SolidWorks)

Flow calculations

FEA/analysis

Mechanical design

Cross-functional collaboration

Education

BS Mechanical Engineering

Tools

SolidWorks

ANSYS

CAD software

Job description

The future of aerospace and defense starts here.

Ursa Major was founded to revolutionize how America and its allies access and apply high-performance propulsion, from hypersonics to solid rocket motors, satellite maneuvering and launch. We design and deliver propulsion and defense systems that solve the most urgent and critical national security demands.

We are seeking a Lead Manufacturing Mechanical Engineer to lead mechanical design, implementation, and maintenance of custom automated fluid test systems for Ursa Major’s propulsion manufacturing facilities. You will be highly collaborative with Technicians and Operators, Manufacturing, Quality, Safety, Controls, and Design Engineers.

This role will focus on developing fluid systems that enable safe, robust, and efficient propulsion manufacturing with a focus on operator usability. You will lead fluid system design including P&ID, flow calculations, packaging, and tube routing in CAD. The scope of designs will vary from ultra-low flow bench-top to more than 1000GPM functional qualification of propulsion elements. You will be responsible for designs that use vacuum and high-pressure fluids such as nitrogen, water, kerosene, cryogenics, and more.

Responsibilities

• Lead mechanical design with a focus on fluid systems and instrumentation layout, plus structural framing and interface panel design
• Collect requirements from test engineers and product designers
• Draft system P&ID in collaboration with I&C engineers
• Perform system analysis including flow, pressure, safety factor and expected life using hand calculations and FEA where required
• Host design review sessions with Technicians, Operators, and Engineering to generate buy-in and ensure designs meet their needs
• Provide support to build operations by designing fixtures in CAD and commissioning them on the production floor
• Be hands-on during the build process, working alongside engineers, technicians, and operators
• Have a safety-first mindset when working around and designing hardware for fluids including kerosene, water, peroxide, oxygen, nitrogen, helium, and hydrogen with pressures up to 15,000 psi, as well as cryogenics
• Generate documentation including drawings, assembly and work instructions for operation and maintenance

Requirements

• 5+ years of experience with test system design or related role
• BS degree or higher in an engineering field, Mechanical, Chemical, or Mechatronic preferred (suitable experience may be substituted)
• Experience designing and troubleshooting automated hydraulic and pneumatic systems
• Expertise in CAD (SolidWorks or other) and GD&T
• Familiarity with NFPA, NEC, ASME piping codes, and other related standards
• Ability to communicate effectively, both written and verbal
• Ability to work flexibly in a fast-paced environment, collaborating with other functions and departments
• Demonstrated ability to balance requirements of multiple stakeholders and deliver projects on time
• Ability to perform physical tasks including standing for long periods, working on ladders, kneeling, crouching, working in tight spaces, lifting objects up to 25 lbs.

Preferred Experience

• Working knowledge and skilled with hand tools and able to fabricate and assemble to drawing specifications
• Expertise in Solidworks tube and cable routing
• Structural design experience for walkways & multi-point lifting
• Experience designing pneumatic proofing equipment including acoustic attenuation & shrapnel penetration calculations
• Experience designing hydraulic proofing equipment
• Experience building industrial electrical control panels (Eplan or other)
• Experience in production within ISO 9001 or AS9100 certified organizations
• Familiarity with FEA software (ANSYS preferred)

Colorado law requires us to tell you the base compensation range of this role, which is $106,000 - $132,000, determined by your education, experience, knowledge, skills, and abilities. What we can’t quantify for you are the exciting challenges, supportive team, and amazing culture we enjoy.

Classification: Full-time Exempt

Benefits Include: (Please note, Interns are not eligible for benefits)

• Unlimited PTO - Vacation, Sick, Personal, and Bereavement
• Paid Parental and Adoptive Leave
• Medical, Dental and Vision Insurance
• Tax Advantage Accounts (HSA/FSA)
• Employer Paid Short and Long Term Disability, Basic Life, AD&D
• Additional Benefit Options Including Voluntary Life and Emergency Medical Transport
• EAP Program
• Retirement Savings Plan - 401k with Company Match
• Equity Grants in the Company

Must be a U.S. Person (this includes U.S. Citizens and Permanent Residents).

Eligibility to obtain and maintain a U.S. Security Clearance.

We’re an equal-opportunity employer. You will be considered for employment without attention to race, color, religion, sex, sexual orientation, gender identity, national origin, veteran, or disability status.

No outside recruiters, please.