Lead Engineer/Scientist Process Development and Commercialization (Richmond, VA)

Arclin USA LLC; Richmond (VA); On-site; USD 110,000 - 160,000; Full time

Job summary

Arclin USA LLC is seeking a Lead Engineer/Scientist for Process Development and Commercialization in Richmond, VA. This on-site, full-time role focuses on translating market needs into scalable materials and processes for advanced applications across multiple industries.

The candidate will manage projects from concept through pilot trials, scale-up, qualification, and commercialization, collaborating with manufacturing, engineering, and commercial teams to deliver robust, market-ready solutions.

Qualifications

• Design of Experiments (DOE) experience and data-driven development
• Strong technical problem-solving and analytical skills in development projects
• Experience leading product/process development and scale-up initiatives
• Collaborative work across multidisciplinary teams to commercialization

Responsibilities

• Lead design, development, scale-up, and commercialization of new products and processes for engineered materials.
• Translate customer and market requirements into concepts, designs, testing plans, and commercialization strategies.
• Plan and execute lab, pilot-scale, and manufacturing-scale development programs to meet performance and business objectives.
• Partner with manufacturing, operations, quality, engineering, and supply chain to scale technologies.
• Develop and execute pilot and plant trial plans, analyze results, and recommend process improvements.

Skills

DOE

Data analysis

Team collaboration

Communication skills

Education

Bachelor's degree in Chemical Engineering or related

Advanced degree (M.S. or Ph.D.) preferred

Job description

Lead Engineer/Scientist Process Development and Commercialization (Richmond, VA)

Locations

Spruance
5401 Jefferson Davis Hwy
Richmond, VA 23234, USA

Full-Time

On-site

Description

The Lead Engineer / Scientist for Process Development & Commercialization will be a member of the Aramid Product and Process Development team. This team is responsible for developing next-generation materials and manufacturing processes for applications in electrical infrastructure, electric vehicles, aerospace, personal protection, and other advanced markets. The team works closely with commercial, manufacturing, and technical partners to transform customer needs into innovative, scalable solutions.

This role is responsible for translating customer and market requirements into commercially viable products and manufacturing processes. The successful candidate will lead projects from concept through pilot trials, process scale-up, qualification, and commercialization. The position requires a combination of strong technical expertise, practical manufacturing experience, and the ability to collaborate across multidisciplinary teams to bring new technologies to market.

Responsibilities

• Lead the design, development, scale-up, and commercialization of new products and manufacturing processes for engineered materials, including papers, films, nonwovens, laminates, coatings, and related sheet-based structures.
• Translate customer and market requirements into product concepts, process designs, testing plans, and commercialization strategies.
• Design, plan, and execute laboratory, pilot-scale, and manufacturing-scale development programs to achieve performance, quality, and business objectives.
• Partner closely with manufacturing, operations, quality, engineering, and supply chain teams to successfully scale and commercialize new technologies.
• Develop and execute pilot and plant trial plans, analyze results, and recommend process improvements to achieve target product performance and manufacturability.
• Evaluate process capabilities, equipment requirements, process modifications, and potential manufacturing investments to support product development objectives.
• Apply engineering and scientific principles to solve complex technical challenges in laboratory, pilot, and manufacturing environments.
• Lead multiple development projects simultaneously, establishing clear objectives, timelines, milestones, resource requirements, and risk mitigation plans.
• Collaborate with global, cross-functional teams including operations, engineering, application development, marketing, and commercial organizations.
• Work directly with customers and technical stakeholders, as needed, to understand performance requirements and support development activities.
• Review technical literature, patents, and emerging technologies to identify innovation opportunities and strengthen the product and process development pipeline.
• Effectively communicate project progress, risks, opportunities, and recommendations to internal and external stakeholders.

Required Qualifications

• Bachelor's degree in Chemical Engineering, Materials Science, Polymer Science, Mechanical Engineering, Paper Science, Chemistry, or a related technical discipline required. Advanced degree (M.S. or Ph.D.) preferred.
• Minimum of five (5) years of experience leading product development, process development, manufacturing scale-up, or commercialization projects.
• Demonstrated experience taking products or technologies from concept through pilot trials, manufacturing implementation, and commercialization.
• Strong technical problem-solving and analytical skills with the ability to apply engineering and scientific principles to complex development challenges.
• Experience working in manufacturing, pilot plant, process development, or production environments.
• Experience with Design of Experiments (DOE), statistical analysis, process capability analysis, modeling, or other data-driven development methodologies.
• Proven ability to collaborate effectively within multidisciplinary teams and drive projects to completion in a fast-paced environment.
• Strong communication and interpersonal skills with demonstrated success working across technical, manufacturing, and commercial organizations.
• Ability to make sound technical decisions with in dynamic operating environments while balancing safety, quality, schedule, and business objectives.

Preferred Qualifications

• Experience with paper, film, nonwoven, or other engineered sheet-based manufacturing processes strongly preferred.
• Hands-on experience supporting pilot trials, manufacturing trials, process scale-up, and commercialization efforts.
• Experience with coating, lamination, polymer processing, formulation development, polymer synthesis, or related materials technologies.
• Experience in specialty chemicals, advanced materials, filtration media, engineered products, aerospace materials, electrical insulation materials, or related industries.
• Six Sigma, Lean Manufacturing, Project Management, Agile, or related continuous improvement certifications.
• Prior experience with aramid materials is beneficial but not required. Candidates with strong process development and commercialization experience in adjacent industries are encouraged to apply.

You can find Arclin everywhere. Our technologies make homes and transportation safer, help crops flourish, keep water clean,protect first responders and members of the military,and preservethe purity of essential pharmaceuticals. These vital, everyday products can't fail, and we’re here to give the world an extra layer of performance and peace of mind.

With ~4,000 team members across more than 30 global manufacturing facilities, we operatewith the scale to make a global impact and the agility to solve complex challenges at the molecular level. Rooted in scientific discovery and innovation, Arclin’s materials redefine performance across industries - from Firepoint®’s patented intumescent technologythat helps stall flames and save livesto the iconic Kevlar® and Nomex® brands trustedto protect those who serve,strengthen aerospace and industrial systems, and perform where reliability and safety are top of mind.

As we expand our mission‑critical materials portfolio and shape the next era of performance technologies, we’re looking for people who want to grow, lead, and solve the challenges others can’t. Together, we’ll advance the innovations that keep the world moving. Because at Arclin, our people are truly Vital Beyond Measure.

Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws.For further information, please review the Know Your Rights notice from the Department of Labor.