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TEKsystems is seeking an experienced Lead Controls Engineer for a contract role in Holcomb, KS, to support high-volume automation and manufacturing systems. You will lead plant-floor automation efforts, troubleshoot complex issues, and drive modernization initiatives to maximize uptime and reliability.
The role requires strong PLC programming skills, hands-on experience with Schneider Electric/Modicon PLCs, SCADA, HMIs, and industrial networks.
Description
Our client is seeking an experienced Lead Controls Engineer to support and enhance critical automation, controls, and manufacturing systems within a high-volume production environment. This individual will provide technical leadership for plant-floor automation systems, troubleshoot complex controls issues, support modernization initiatives, and ensure maximum equipment reliability and production uptime.
The ideal candidate combines deep PLC programming expertise with hands-on manufacturing controls experience and can effectively diagnose issues across PLCs, SCADA systems, industrial networks, scanners, vision systems, and automated material handling equipment.
Key Responsibilities
Lead troubleshooting and support efforts for plant automation and controls systems.
Program, modify, commission, and maintain PLC-based control systems.
Support automated production and material handling systems including conveyors, drives, motors, sensors, and interlocks.
Diagnose and resolve issues involving PLCs, HMIs, SCADA systems, industrial networks, and connected equipment.
Support controls upgrades, equipment replacements, and modernization initiatives.
Analyze recurring system issues and identify true root causes to prevent future downtime.
Collaborate with operations, maintenance, engineering, and production teams to improve reliability and performance.
Provide technical leadership and direction regarding automation standards, architecture, and best practices.
Assist with evaluating new technologies and automation solutions to support business objectives.
Develop and execute testing, validation, and deployment plans for controls projects.
Ensure compliance with company standards, safety requirements, and operational procedures.
Skills
Project controls, Control system, Scheduling cost analysis, Cost analysis
Top Skills Details
Project controls,Control system,Scheduling cost analysis,Cost analysis
Additional Skills & Qualifications
Education
Bachelor's Degree in Engineering, Computer Science, Information Systems, or a related technical field preferred.
Equivalent industry experience will be considered.
Experience
6+ years of Controls Engineering, Automation Engineering, or related industrial systems experience.
Experience working in a manufacturing, production, or material handling environment.
Proven experience supporting automation systems in live production operations.
Technical Requirements
PLC & Controls
Strong PLC programming and troubleshooting experience.
Experience with:
Schneider Electric / Modicon PLCs (highly preferred)
Ladder Logic
Structured Text Programming
I/O Mapping
Commissioning and Startup Activities
Electrical Schematic Interpretation
SCADA & HMI
Strong experience with:
Ignition
iFix
HMI Development and Support
SCADA System Troubleshooting
Material Handling & Automation
Conveyors
Motors and VFDs
Sensors and Photo Eyes
Automated Material Handling Systems
Interlocks and Sequencing Controls
Industrial Networks & Integration
Industrial Ethernet communications
PLC-to-device communications
Field device troubleshooting
Industrial network diagnostics
Vision & Scanning Systems
Experience with:
Keyence
Cognex
SICK
Desired Skills
Strong root-cause analysis and troubleshooting capabilities.
Experience supporting both legacy and modern automation platforms.
Knowledge of SQL, scripting, and server-based applications.
Ability to manage multiple priorities in a fast-paced manufacturing environment.
Basic project management experience.
Excellent verbal and written communication skills.
Ability to communicate technical concepts to both technical and non-technical stakeholders.
Experience Level
Expert Level
Job Type & Location
This is a Contract position based out of Holcomb, KS.
Pay and Benefits
The pay range for this position is $50.00 - $85.00/hr.
Individual compensation offered for this position within this range will depend on many factors, including qualifications, skills, relevant experience, job knowledge, geographic location, internal equity, and other pertinent job-related factors.
Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following: Medical, dental & vision Critical Illness, Accident, and Hospital 401(k) Retirement Plan Pre-tax and Roth post-tax contributions available Life Insurance (Voluntary Life & AD&D for the employee and dependents) Short and long-term disability Health Spending Account (HSA) Transportation benefits Employee Assistance Program Time Off/Leave (PTO, Vacation or Sick Leave)
Workplace Type
This is a fully onsite position in Holcomb,KS.
Application Deadline
This position is anticipated to close on Oct 9, 2026.
The company is an equal opportunity employer and will consider all applications without regards to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.
San Francisco Fair Chance Ordinance: Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in the city and county of San Francisco, we will consider for employment qualified applicants with arrest and conviction records.
Massachusetts Lie Detector: It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability.
Use of Artificial Intelligence (AI): We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing, screening, and evaluating candidates. AI helps assess applications and qualifications, but final decisions are made by our hiring team. By applying, you acknowledge and agree that your application may be reviewed using AI tools.