Laser Weld Manufacturing Engineer - Automotive

American Axle & Mfg., Inc.

Newton (NC)

On-site

USD 65,000 - 90,000

Full time

14 days+

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Job summary

Dauch Corporation in Newton, North Carolina is seeking a Weld Manufacturing Engineer to join our onsite team. This fully onsite role focuses on developing, launching, and optimizing laser welding processes and supporting automated welding systems in a high-volume automotive environment.

The ideal candidate offers hands-on welding expertise, automation know-how, and a passion for continuous improvement, with the ability to lead process changes, troubleshoot weld issues, and support new program

Qualifications

Bachelor's degree in Welding Engineering, Mechanical Engineering, Manufacturing Engineering or related field.
1–2+ years in Welding or Manufacturing Engineering in automotive/high-volume production.
Hands-on with robotic welding systems (Fanuc, ABB, KUKA).
Knowledge of weld quality standards, inspection methods, and testing.
Experience with PLC-controlled equipment and automated production lines.
Familiarity with APQP, PPAP, PFMEA, Control Plans, and SPC.
Proficiency in problem-solving methodologies (8D, 5 Why, Fishbone).
Ability to analyze and interpret production and quality data.

Responsibilities

Develops, implements, and optimizes laser welding processes for production.
Supports daily manufacturing operations by troubleshooting weld-related issues and minimizing downtime.
Establishes and maintains process parameters, work instructions, and standardized operating procedures.
Leads root cause analysis and corrective actions for weld defects, quality issues, and equipment failures.
Supports new product launches, including process design, equipment validation, APQP deliverables, PFMEA, and control plans.
Works closely with Quality to ensure compliance with IATF 16949 and customer-specific requirements.
Analyzes production data (scrap, rework, downtime, cycle time) to drive continuous improvement initiatives.
Improves welding efficiency, including cycle time reduction and OEE (Overall Equipment Effectiveness).
Assists in specifying, installing, and commissioning new welding equipment, tooling, and automation systems.
Provides technical support and training to operators, technicians, and maintenance personnel.
Collaborates with suppliers, integrators, and customers on weld process-related issues.
All other duties as assigned.