KY Foam Line (062151) - Extrusion Operator

IPG; Bardstown (KY); On-site; USD 51,577,000 - 68,770,000; Full time

Job summary

IPG is a global leader in packaging and protective solutions. The Extrusion Operator will operate, maintain, and control production equipment on the extrusion line to produce high-quality film and finished wraps.

Based in Bardstown, Kentucky, this hourly, non-exempt role offers the opportunity to contribute to safe, efficient manufacturing with a company that values safety, integrity, teamwork, and growth. Join IPG to advance your career and be part of our dedicated team.

Qualifications

• High school diploma or GED.
• 1+ years of production experience.
• Ability to read and comprehend simple instructions and memos.
• Ability to perform simple arithmetic.
• Ability to lift up to 50 pounds frequently.

Responsibilities

• Prepare line for shift with adequate materials.
• Set up line, thread film, and run the extrusion process.
• Adjust controls to meet specifications and maintain quality.
• Perform quality tests on film and record results.

Skills

Production experience

Reading and following instructions

Basic math skills

Attention to quality

Teamwork

Education

High school diploma or GED

Job description

Join the IPG Team! Are you ready to elevate your career? At IPG, we are more than just a global leader in packaging and protective solutions—we are a community that values safety, people, passion, integrity, performance, and teamwork. From tapes and films to packaging and protective products, as well as engineered coated materials and advanced packaging machinery, we develop innovative solutions that protect the world. Now, we are expanding our global team and looking for talented individuals like you!

Join the IPG Team! Are you ready to elevate your career? At IPG, we are more than just a global leader in packaging and protective solutions—we are a community that values safety, people, passion, integrity, performance, and teamwork. From tapes and films to packaging and protective products, as well as engineered coated materials and advanced packaging machinery, we develop innovative solutions that protect the world. Now, we are expanding our global team and looking for talented individuals like you!

Position Description

Title: Extrusion Operator

Department: Converting/Extrusion

Immediate Supervisor: Manufacturing Supervisor

Status: Hourly Non-Exempt

Position Purpose: The Extrusion Operator operates, maintains, and controls the production equipment and process on the production floor to produce a high quality finished hand wrap or machine wrap roll in a safe and productive manner to efficiently service customer orders by performing the following duties.

Principle Accountabilities

• Prepares line for shift by ensuring an ample supply of materials is on hand or is readily accessible for the efficient operation of the line
• Sets up the line by operating the equipment to form the web, threading the line, and pulling the plastic film through the winders.
• Adjusts the line to correct specifications by setting necessary controls and process conditions.
• Monitors the line to maintain quality under continuously changing conditions by adjusting die bolts, Extrol controls, edge pinning, winder settings, and other process settings to ensure quality of film produced.
• Conducts quality tests by checking film samples for proper prestretch, stretch force, cling, puncture and gauge as compared to quality specifications. Ensures that film doesn’t have any other quality deficiencies. Records results of tests and makes adjustments to process/equipment as required.
• Periodically verifies rollweights against target and records those roll weights on Cast Winder Check sheet. Ensures that recipe verifications are completed at the start of each shift and after every product change.
• Ensure that all product is properly packaged, correctly labeled, tagged and putaway.
• Participates in the correct application of the “Hold Card” for all nonconforming product, including initial investigation of cause.
• Properly operates and connects the push-pull system to railcars as assigned by pump tickets received from scheduling.
• Properly move, stage, and consume all materials. Return all unused materials to the proper location.
• Completes daily paperwork and line closeouts.
• Lifts heavy objects by hand, pallet jack, or forklift
• Maintains a clean and safe work area, machines, and equipment.
• Identifies and reports deficiencies in product quality or packaging.
• Operates automatic core cutter.
• Operates railcar unloader.
• Operates baler and denisifer as assigned.
• Operates grinder and repelletizer as assigned.
• Weigh, label, tag, and identify all scrap correctly and properly locate.

Essential Skills And Experience

• High school or general education degree (GED)
• 1+ years of production experience.
• Ability to read and comprehend simple instructions, short correspondences, and memos.
• Ability to write simple correspondence.
• Ability to communicate information in one-on-one and small group situations to other employees.
• Ability to perform simple addition, subtraction, multiplication, and division. Ability to perform these operations using units of weight, length, and time measurement.
• Ability to apply commonsense understanding and experience to make decisions regarding rolls that do not meet quality standards, machine adjustments to maintain quality, machine start up and shut down.
• Ability to deal with problems involving a few concrete variables in standardized situations.
• The employee must frequently lift and/or move up to 50 pounds

Why Choose IPG?

At IPG, you will find more than just a job—you will find a place where your success is our success. We pride ourselves on a culture built around strong relationships, where every team member plays a crucial role in our growth. Whether it is through cross-department collaboration, continuous training, or sustainability-driven initiatives, we create an environment where you can thrive. Our commitment to sustainability influences everything we do, from designing eco-friendly products to minimizing waste in our production processes. We are dedicated to building a greener future while providing safe, supportive workplaces for our people. With over 40 years of industry expertise and a proven track record of growth and innovation, IPG offers a stable, secure environment where you can flourish! We offer competitive pay, extensive benefits that support you and your family, and exciting career development opportunities. Whether you are looking to enhance your skills or advance your career, we offer ongoing training and the support you need to succeed. Think big, dream bigger, and make an impact with IPG. You belong here. Join us today!