Junior Engine Fuel Systems Design Engineer

ALTEN Technology USA; Auburn Hills (MI); On-site; USD 60,000 - 75,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

401(k) with employer matching

Paid time off

Job summary

ALTEN Technology USA is seeking a Mechanical/Automotive engineer to support the design and development of core fuel system components, working with senior engineers, CAE teams, and manufacturers to drive testing and improvements.

You will engage in design reviews, DFMEA/DVP&R tasks, and build/testing activities, while developing a solid understanding of fuel injection systems and engine operation. Travel up to 20% locally is required.

Qualifications

• Bachelor’s degree in Mechanical or Automotive Engineering.
• 6 months to 1 year of relevant experience in combustion or fuel systems.
• Basic understanding of automotive fuel injection systems, engine operation, or fluid systems.

Responsibilities

• Support development and engineering of Core Engine fuel system components (high‑pressure pumps, injection rails, fuel lines, injectors).
• Collaborate with senior engineers, CAE teams, suppliers, and manufacturing to support design, development, testing and improvement.
• Assist design reviews and engineering analyses to evaluate performance, reliability, and requirements.
• Develop and review engineering documentation (DFMEA, DVP&R, specifications, change docs).
• Assist with prototype part ordering, builds, DV/PV testing, and DV/PV test tracking.
• Support root cause analysis and corrective actions for fuel system issues.
• Participate in component, engine, and vehicle testing and post‑test reviews.

Skills

Analytical skills

Communication skills

Teamwork

Presentation skills

MS Office

Self-motivation

Education

Bachelor’s degree in Mechanical Engineering

Master’s degree in Mechanical/Automotive Engineering

Tools

CAD

FEA

CFD

GD&T

Job description

We’re ALTEN Technology USA, an engineering company that provides solutions for engineering, technology, and product development projects. For decades, we’ve been helping our clients develop products that are changing the world, whether that’s by shaping the future of space exploration, saving lives with medical devices that set a new standard of care, or creating the fully autonomous electric taxi of tomorrow. Our team of more than 600 people works across industries including aerospace, medical devices and life sciences, unmanned systems and robotics, automotive OEM and tier 1 suppliers, commercial vehicle, electric vehicles, rail, and more. Our offices across the US have different industry focuses and engage with our clients in different ways, ranging from working on-site at client facilities to performing product development at our delivery centers.

ALTEN Group, our parent company, has been a leader in engineering and information technology for more than 30 years. ALTEN Group operates in 30 countries across Europe, North America, Asia, Africa and the Middle East and employs more than 36,000 people, 88% of whom are engineers. The company covers the whole development cycle and offers a choice of service levels, from technology consulting to complete project outsourcing.

When you join ALTEN Technology USA, you join a group of people passionate about collaborating to solve some of the world’s most technical engineering challenges. Our success is tied to taking care of our employees by building relationships and providing opportunities for mentorship and career growth. We offer comprehensive benefits for all full‑time employees, including medical, dental, and vision insurance; a 401(k) plan with employer matching; paid time off (PTO); paid parental leave; and mentorship to help you take your career to the next level. You don’t have to take our word for it that we are a great place to work—we were named on the 2023 Top Workplaces list thanks to feedback from our proud employees.

Job Description:

• Support the development and engineering of Core Engine fuel system components, including high‑pressure fuel pumps, direct injection rails, high‑pressure fuel lines, port fuel injection (PFI) rails, fuel injectors, and other related components.
• Work closely with senior engineers, designers, CAE teams, suppliers, and manufacturing teams to support component design, development, testing, and continuous improvement activities.
• Assist with design reviews and engineering analysis to evaluate component performance, reliability, durability, and fuel system requirements.
• Support the development and review of engineering documentation, including DFMEA, DVP&R, engineering specifications, and design change documentation.
• Assist with prototype part ordering, component builds, development testing, and tracking of DV/PV test activities.
• Support root cause analysis and corrective action activities related to fuel system or engine component issues.
• Participate in component, engine, and vehicle testing and assist with post‑test reviews and failure analysis.
• Support APQP activities, supplier meetings, manufacturing reviews, and product development activities under the guidance of senior engineers.
• Assist with engineering changes, production launch activities, service documentation, and continuous improvement initiatives.
• Develop a basic understanding of fuel injection systems, internal combustion engine operation, fluid mechanics, and automotive engineering requirements.

Basic Qualifications:

• Bachelor’s degree in Mechanical Engineering, Automotive Engineering, or a related engineering discipline.
• 6 months to 1 year of relevant experience in combustion systems, fuel systems, internal combustion engines, engine components, or a related automotive engineering field.
• Basic understanding of automotive fuel injection systems, engine operation, or fluid systems.
• Basic knowledge of engineering design and analysis concepts, including CAD, CAE, CFD, FEA, and GD&T.
• Ability to perform or support basic fluid flow, pressure, and sealing calculations.
• Basic understanding of engineering development, testing, and problem‑solving processes.
• Strong analytical, communication, teamwork, and presentation skills.
• Proficiency with standard Microsoft Office applications, including Excel, Word, and PowerPoint.
• Self‑motivated with the ability to learn quickly, manage multiple activities, and work effectively in a team environment.
• Willingness to travel up to 0–20%, primarily locally, with occasional travel to facilities in the US, Canada, or Mexico.

Preferred Qualifications:

• Internship, co‑op, academic project, or hands‑on experience involving combustion, fuel injection, engine systems, or related components.
• Familiarity with CAD or engineering analysis tools.
• Basic understanding of DFMEA, DVP&R, APQP, or automotive product development processes.
• Master’s degree in Mechanical, Automotive, or a related engineering discipline.
• Exposure to automotive testing, validation, or root cause analysis.

ALTEN Technology is an Equal Opportunity Employer. Our Policy is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual’s age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.