Instrumentation Specialist- DC Casting

Constellium Deutschland GmbH; Muscle Shoals (AL); On-site; USD 60,000 - 85,000; Full time

Job summary

Constellium Deutschland GmbH in Muscle Shoals, Alabama is seeking an instrumentation specialist to install, calibrate, maintain, and repair electrical, electronic, and pneumatic equipment used to monitor and control automated systems.

The role requires reading P&IDs, performing routine and emergency maintenance, documenting actions, and ensuring OSHA and electrical safety compliance in a loud, high-temperature foundry environment. On-call rotations and teamwork are expected.

Qualifications

• Install, calibrate, maintain and repair instrumentation and control systems.
• Calibrate instruments using specialized tools to specified parameters.
• Troubleshoot complex electrical, mechanical and software issues.
• Interpret P&IDs, schematics and blueprints; maintain records.
• Provide guidance and training to Operations and Maintenance staff.
• Ensure OSHA and electrical code compliance; enforce safety protocols.

Responsibilities

• Assist in the installation and commissioning of instrumentation and controls.
• Perform routine and emergency maintenance on transmitters, indicators and controllers.
• Troubleshoot and diagnose issues across electrical, mechanical and software domains.
• Maintain accurate records of maintenance and repairs performed.
• Collaborate with engineers and production teams to improve processes.

Skills

Electrical/electronics experience

PLC/SCADA knowledge

Instrumentation/calibration

Record keeping

Safety compliance

Education

Associate degree or technical certification in instrumentation

Tools

Calibration tools

PLC programming software

Electrical schematics reading

Job description

An instrumentation specialist is responsible for installing, calibrating, maintaining, and repairing the electrical, electronic, and pneumatic equipment used to monitor and control automated systems. They play a crucial role in ensuring the accuracy, reliability, and safety of manufacturing and industrial processes by working with systems like programmable logic controllers (PLCs) and supervisory control and data acquisition (SCADA). It is a hands-on, detail-oriented, and physically demanding role within a manufacturing or foundry environment.

Responsibilities

• Assist in the installation and commissioning of new instrumentation and control systems, including wiring, mounting, and testing.
• Perform routine and emergency maintenance on all equipment, such as transmitters, indicators, and controllers.
• Calibrate instruments using specialized tools and software to ensure they operate within specified parameters.
• Troubleshoot complex systems to diagnose and repair electrical, mechanical, and software-related issues.
• Interpret technical documents, including piping and instrumentation diagrams (P&IDs), blueprints, and wiring schematics.
• Maintain accurate and detailed records of all maintenance, calibrations, and repairs performed on equipment. Document repair actions, irregularities, and ongoing maintenance needs.
• Provide technical guidance, expertise, and on-the-job training to Operations and Maintenance personnel. Serve as a subject matter expert during complex repair scenarios.
• Ensure all work is compliant with industry standards and safety regulations, such as OSHA and electrical codes. Enforce and adhere to all foundry-specific safety protocols, including those for molten metal handling, Lockout/Tagout (LOTO), and personal protective equipment (PPE) in high-temperature environments.
• The ability to work collaboratively with engineers and other production and maintenance teams to improve manufacturing processes and equipment performance.

Qualifications

• A minimum of 5-7 years of related electrical or electronics experience in industrial manufacturing.
• An associate degree or technical certification in instrumentation, electronics, or a related field is preferred.
• Strong knowledge of electronic, pneumatic, and hydraulic systems, including PLCs, motors, and control valves.
• Ability to apply critical thinking and analysis to diagnose and resolve technical issues.
• Meticulous approach to work to ensure high precision in measurements and calibrations.
• Expertise in reading and interpreting electrical schematics, wiring diagrams, blueprints, and technical manuals.
• Proficiency with a variety of hand, power, and diagnostic tools.
• Strong problem-solving and root cause analysis abilities.
• Excellent verbal and written communication skills to effectively collaborate with colleagues and document work.
• This role requires working in a loud, dusty, and high-temperature environment. The candidate must be capable of lifting heavy objects, working in confined spaces, and being on call for emergency repairs.
• The ability to work flexible schedules, including evenings, weekends, and on-call rotations, may be required.
• Physical demands can include heavy lifting, bending, climbing, and working in confined spaces.

Equal Opportunity Employer

Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.