Injection Molding Process Technician

Revere Plastics Systems, LLC; Fraser (MI); On-site; USD 25,000 - 36,000; Full time

Benefits offered by this job

Competitive hourly pay

Comprehensive medical coverage / HSA

401(k) retirement plan

Generous paid time off and holidays

Uniform service provided

Boot allowance for safety footwear

Job summary

Revere Plastics Systems, LLC is seeking a hands-on Process Technician to drive uptime in a high-volume plastics plant. You’ll monitor presses, verify runs to spec, adjust process parameters, and coordinate mold changes to keep lines running at peak performance.

You’ll perform first-piece checks, inspect quality, document results, and work with maintenance to address issues. Overtime and weekend shifts may be required in a safety-focused environment.

Qualifications

• High School Diploma or GED required.
• 2–3 years hands-on plastic injection molding experience including mold changes.
• Ability to read blueprints, setup sheets and technical documents.
• Strong mechanical aptitude and troubleshooting skills.
• Must be able to work overtime, including nights and weekends.
• Forklift operation experience and strict safety adherence.
• Experience in a high-volume plastics manufacturing environment.
• Knowledge of thermoplastics, mold setup, tooling safety and processing.
• Ability to multitask and follow written work instructions.

Responsibilities

• Drive uptime and OEE by monitoring processes and reducing downtime.
• Set up, start, stop, and troubleshoot injection molding presses and auxiliaries.
• Perform end-to-end mold changes: install tooling, connect utilities, verify safety.
• Capture and maintain process parameters per Master Setup Sheets.
• Load and adjust variables: temperatures, pressures, transfer positions, cycle times.
• Watch production in real time and adjust to sustain quality and efficiency.
• Respond to quality concerns, alarms, and other disruptions promptly.
• Diagnose defects and identify root causes for corrective actions.
• Cut scrap through process improvements and coordinate mold maintenance.
• Perform first-piece and in-process checks with calipers and gauges.
• Maintain documentation: setup sheets, logs, downtime, scrap, ERP records.
• Contribute to mold change/setup reduction to boost throughput and OEE.
• Maintain 5S and a clean, organized work area.
• Communicate changes and updates to supervisors and next shift.
• Coach Technicians and Operators on standards, quality, and safety.
• Support continuous improvement in safety, quality, delivery, and cost.
• Assist with related tasks as assigned.

Skills

Hands-on molding

Mold setup & changes

Reading blueprints & setup sheets

Troubleshooting & mechanical aptitude

Multitasking in fast-paced environment

Forklift experience

Overtime and weekend shifts

Knowledge of IATF quality practices

Education

High School Diploma or GED

Tools

Calipers & metrology tools

Job description

Day-in-the-life

When your shift begins, you’ll walk the floor, check machine centers, and read the latest handoff notes. You’ll bring lines up smoothly, verify that every press is running to spec, and jump in fast if alarms, quality alerts, or material issues pop up. Throughout the day, you’ll swap out molds with precision, fine‑tune processes for stability, and keep documentation clean and current—always with a target of zero defects.

What you’ll take ownership of

• Driving uptime and overall equipment effectiveness by monitoring processes, minimizing unplanned downtime, and dialing in efficiencies across all machine centers.
• Setting up, starting, stopping, and troubleshooting injection molding presses along with auxiliary systems.
• Executing mold changes end‑to‑end: install and align tooling, hook up utilities, and confirm mold protection and safety settings are correct.
• Capturing, controlling, and maintaining process parameters per Master Setup Sheets and approved specifications.
• Loading, confirming, and adjusting key variables—temperatures, pressures, transfer positions, cycle times, and material drying conditions.
• Watching production in real time and making adjustments to sustain quality and keep machines running at peak performance.
• Responding quickly to quality concerns, operator questions, machine alarms, and other process disruptions.
• Diagnosing defects such as short shots, flash, burns, splay, and warpage; identifying root causes and implementing corrective actions.
• Cutting scrap and nonconforming output through process improvements, corrective actions, and coordination of mold maintenance.
• Performing first‑piece and in‑process checks with calipers, gauges, and other metrology tools.
• Contributing to quality targets, including reductions in both external and internal PPM.
• Verifying all safety features—interlocks, switches, drop bars, guarding—are functional before and during production.
• Following safety practices without compromise: PPE, OSHA, LOTO, hazardous materials handling, and safe lifting.
• Safely operating forklifts, pallet jacks, overhead cranes, and related material handling equipment when certified and authorized.
• Escalating equipment issues and partnering with maintenance to resolve them promptly.
• Confirming material identity, lot traceability, drying specs, and correct handling of virgin and regrind.
• Keeping documentation accurate and timely: setup sheets, process logs, downtime notes, scrap records, and ERP transactions.
• Participating in mold change and setup reduction activities to lift throughput, uptime, and OEE.
• Maintaining 5S standards and a clean, organized work area.
• Communicating process changes, quality notes, and shift updates to supervisors and the next crew.
• Coaching Process Technicians, Operators, and peers on standards, quality expectations, and safe work practices.
• Supporting continuous improvement across safety, quality, delivery, productivity, and cost.
• Pitching in on other related tasks as assigned.

Qualifications Required

• High School Diploma or GED.
• Proven track record working effectively, efficiently, and safely in a high‑volume manufacturing setting.
• Ability to multitask in a fast‑paced environment and follow written work instructions.
• Must pass written and performance testing for hi‑lo (forklift) operation.
• Forklift experience and strict adherence to all forklift safety rules.
• Minimum 2–3 years of hands‑on plastic injection molding experience, including mold changeovers.
• Solid understanding of thermoplastics, mold setup, tooling safety, and processing.
• Ability to read and interpret blueprints, setup sheets, and technical documents.
• Strong mechanical aptitude and troubleshooting skills.
• Willing to work overtime as needed and flexible shifts, including nights and weekends.

Preferred

• 5+ years in plastics manufacturing performing similar responsibilities.
• Knowledge of IATF‑aligned production and quality control practices.
• Experience training others.
• History of contributing to safety and continuous improvement initiatives.
• Familiarity with scientific molding methods (e.g., RJG, Decoupled Molding).

Physical demands and work environment

• Lift, carry, push, or pull up to 50 lbs.
• Stand, stoop, twist, climb, and perform repetitive tasks for extended periods (8–12 hours).
• Bend forward and downward at the waist 45° or more; bend below the waist or to floor level.
• Work near hot molds, presses, cranes, industrial equipment, and within tight spaces.
• Use hands/fingers to grasp and manipulate parts and tools.
• Reach overhead and at/below shoulder height.
• Ascend/descend ramps and stairs.
• Hear and distinguish speech and other sounds (e.g., machine alarms); frequent work near machinery with moderate noise.
• Close vision (20 inches or less) and color differentiation.
• Hands‑on duties comprise roughly 60–80% of the role, with the balance at a desk/computer.
• Facility temperatures can reach up to 90°F; must be comfortable in hot and cold conditions.
• Work independently with limited supervision.
• Remain stationary 50%–100% of the time as tasks require.
• Get on/off forklifts and standing lifts; access trailers, steps, ladders, etc.
• No aversion to heights.
• Frequent exposure to moving mechanical parts, fumes, vibration, and potential electrical hazards, including high, precarious locations.

Benefits

• Competitive hourly pay based on skills and experience.
• Comprehensive benefits, including free medical/HSA coverage for employees earning under $75,000 annually who elect individual coverage.
• 401(k) retirement plan.
• Generous paid time off and company holidays.
• No-cost weekly uniform service.
• Annual boot allowance for qualified safety toe footwear.
• Extensive hands‑on exposure to varied molds and tooling challenges, fostering continuous learning.

Accessibility & compliance

The requirements listed below are representative of the knowledge, skill and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Frequency of duties, percent of time and work year may vary based on department or building assignment.