The primary function of this position is to work independently or as a lead for the installation, repair and maintenance of all plant equipment and to perform the maintenance and upkeep of the building and grounds.
Job Responsibilities
Essential & Secondary Functions
Safety
- Responsible to follow all safety procedures and practices
- Help identify opportunities for safety improvements and assist in implementing the solutions as needed
- Follow OSHA, NEC, NFPA 70E, and any other local, state, and federal regulated guidelines.
Quality
- Ensures and maintains the quality guidelines, procedures, and standards are consistently followed throughout the manufacturing operation.
Responsibility & Customer Focused
- Responsible for preparing and maintaining all records associated with the work performed, including work orders, purchase orders, inventory records and all associated computer database inputs.
- Responsible for keeping their work area clean and orderly at all times following the 5S principles.
- May set-up equipment as needed.
- Create, maintain, troubleshoot, and repair electrical and electronic circuits
- Create, maintain, troubleshoot, program and optimize PLC programs and associated equipment.
- Assist with experimental equipment according to engineering instructions, technical manuals, and knowledge of electronic systems or components.
- Support 5S Lean practices: Sort, Set in Order, Shine, Standardize, and Sustain.
- Troubleshoot and repair equipment
- Develop innovative solutions
- Ensure projects are completed on time
- Help maintain spare parts list and work with internal supplier to manage list
- Read technical manuals to understand equipment and controls
- Disassemble machinery and equipment when there is a problem
- Repair or replace broken or malfunctioning components
- Perform tests and run initial batches to make sure that the machine is running smoothly
- Detect minor problems by performing basic diagnostic tests
- Test malfunctioning machinery to determine whether major repairs are needed
- Adjust and calibrate equipment and machinery to optimal specifications
- Clean and lubricate equipment or machinery
- Move machinery and equipment
Integrity
- All tasks are to be performed in accordance with Grote’s safety & environmental procedures and within OSHA, NEC and NFPA 70E guidelines.
- Self-motivated to research and look for ways to improve on process and equipment.
Other Functions
- Required to follow any other instructions and to perform any other duties as requested by the Maintenance Manager or others as he designates.
- Safety Awareness
- Quality Driven
- Respectful
- Customer Driven
- Family Oriented
- Responsible
- Team Player
- Detail Oriented
- Effective Communication (written and verbal)
- Results Oriented
- Process Improvement
- Cooperation with Others
Education, Experience, Training, Certifications and Licenses
Degree or equivalent experience
- High School diploma or GED equivalent
- Associate degree in Industrial Technology and/or related certificate from an accredited institution or equivalent experience.
Years of experience
- External applicants must have a minimum of 5 years ”hands on” experience in a manufacturing environment.
Training in
- May have to complete all training and education specified in the Company’s Maintenance Training Program
Licenses in
Certifications in
Other requirements
- Must successfully pass and pre-screening assessments.
Knowledge, Skills and Abilities
Knowledge in
- Advanced Manufacturing Operations including automation and robotics
- Capable of reading and understanding routings, control plans, blueprints and schematics
- Awareness of Arc Flash/ shock and all NFPA 70E requirements
- Electrical: AC/DC systems, relay controls, industrial wiring including NEC codes, power distribution, motor/motor controls, and variable frequency drives
- PLC troubleshooting and advanced programming
- Use of Microsoft Office, Maintenance Planning Software, and Email (Outlook)
Skills in
- Troubleshooting
- Multi-tasking
- Organization
- Using a computer & software
Demonstrated ability to
- Perform maintenance tasks taught in the Industrial Maintenance I & II Training program
- Use hand and power tools
- Operate but not limited to process equipment, manual and motorized material handling equipment
- Perform necessary changeovers
- Perform quality checks and record as needed
- Interact with all levels of employees
- Work at a highly motivated level with a sense of urgency and dedication to accomplishing tasks
- Adapt to frequent changes in work environment & prioritization
- Work with general or minimal training
- Leverage existing and potential training
Experience with
- In-depth problem identification, analysis and resolution
- Prioritizing and executing multiple projects
- Teamwork
- Manufacturing Environment
Other
- Must be proficient in the use of a personal computer, laptop, tablets
- Must be proficient with Microsoft Office applications and data entry
- Extensive Excel experience and MS Project is a plus.
Travel
Work Environment and Physical Demands
- Manufacturing and/or professional environment
- Environment can be hot or cold depending on outside temperatures
- Requires flexibility to schedule and work hours
- Able to work overtime as needed
- Capable of using ladders, elevator lifts and working in high places
Physical and Mental Requirements
Physical
- Climbing Stairs: Ascending or descending stairs to gain access to a building or to move from one floor to another.
- Light Carrying: Physically transporting materials and items from one location to another.
- Standing: Particularly for sustained periods of time
- Visual Requirement: Able to see and read PC screens; detect color coding, read fine print, and/or normal type size print.
- Bending and Stooping: Bending body downward and forward by bending spine at the waist.
Mental
- Ability to understand, remember, and apply oral and/or written instructions or other information
- Ability to understand, remember, and communicate routine, factual information.
- Ability to organize thoughts and ideas into understandable terminology.
- Ability to organize and prioritize own work schedule.
- Ability to understand and follow basic instructions and guidelines.
- Ability to complete forms, use existing letters and/or conduct oral communications.
- Ability to compose letters, outlines, memoranda, and basic reports and/or to orally communicate technical information.
- Ability to communicate with individuals utilizing a telephone; requires ability to hear and speak effectively on phone.
- Ability to express or exchange ideas by means of the spoken word, communicating orally with others accurately.