Industrial Engineer in Indianapolis

Energy Jobline ZR; Indianapolis (IN); On-site; USD 90,000 - 130,000; Full time

Job summary

Energy Jobline ZR seeks an experienced Industrial/Manufacturing Engineer to drive standard times, line balancing, and continuous improvement across high-volume operations. You will develop layouts, perform VA/NVA analyses, and support NPI with manufacturing plans.

Expertise in PFMEA, Lean, and change management is essential. The role requires 8+ years in related environments, with a strong track record of process development and cost reductions.

Qualifications

• Candidates must have extensive experience in industrial/manufacturing engineering.
• Proven ability to lead process improvements in high-volume environments.
• Strong knowledge of Lean, PFMEA, and change-management practices.

Responsibilities

• Establish standard times and manpower projections for manufacturing operations.
• Conduct work measurement studies and classify VA vs NVA activities.
• Develop layouts and optimize workstations and production lines.
• Document manufacturing processes for new or relocated lines.
• Perform line balancing and workforce allocation following changes.
• Lead 3M analysis and ergonomic assessments using Yamazumi charts.
• Identify productivity, quality, safety, and cost improvement opportunities.
• Develop training materials and work instructions for changes.
• Evaluate tooling and equipment requirements and recommend improvements.
• Manage ECOs and MCOs with impact assessments on processes.
• Drive continuous improvement and capacity planning initiatives.
• Support New Product Introduction with manufacturing plans and verifications.
• Prepare technical reports and project updates for stakeholders.

Skills

Time studies & work measurement

Standard work development

Line balancing

Capacity planning

Lean manufacturing

Value stream mapping

PFMEA & control plans

Root cause analysis

Ergonomic analysis & Yamazumi

Process mapping & workflow

Manufacturing change mgmt

Education

Bachelor's in Mechanical/Industrial/Manufacturing Eng

MS/M.Tech in a relevant engineering field

Job description

Job DescriptionJob Description

• Establish standard times, manpower projections, line balancing, and standard work element sheets for manufacturing operations.
• Conduct work measurement studies and classify activities as Value Added (VA) and Non-Value Added (NVA).
• Develop, optimize, and improve workstations in accordance with PFMEA recommendations, Control Plans, and process improvement initiatives.
• Create detailed workstation layouts, assembly cell layouts, and manufacturing line layouts.
• Define and document manufacturing processes for new, modified, or relocated production lines.
• Perform line balancing and determine workforce allocation requirements following process changes and modifications.
• Conduct 3M (Muda, Muri, Mura) analysis and ergonomic assessments using Yamazumi Charts.
• Identify and implement productivity, quality, safety, and cost improvement opportunities within manufacturing operations.
• Develop training materials and work instructions related to process, product, equipment, and manufacturing changes.
• Evaluate tooling, fixture, gauge, and equipment requirements and provide recommendations for manufacturing improvements.
• Manage Engineering Change Orders (ECOs) and Manufacturing Change Orders (MCOs), including assessment of impacts on standard times and production processes.
• Analyze existing manufacturing processes and implement corrective and preventive actions to enhance operational efficiency.
• Develop detailed layouts for equipment, workflow, assembly methods, and workforce utilization.
• Lead continuous improvement and cost reduction projects using Lean Manufacturing methodologies.
• Support New Product Introduction (NPI) activities by developing manufacturing plans, operator work content, machine capability requirements, and quality verification processes.
• Lead capacity planning and capital expenditure forecasting activities.
• Ensure manufacturing processes comply with safety, quality, and regulatory requirements.
• Maintain and update manufacturing documentation, including FMEAs, Control Plans, Work Instructions, Tool Sheets, and Job Instructions.
• Provide technical support to production across multiple shifts and resolve manufacturing-related issues.
• Prepare technical reports, process documentation, and project updates for stakeholders.
• Perform other duties as assigned.

Education

• Bachelor's Degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, Supply Chain Engineering, or a related discipline.
• Master's Degree (MS/M.Tech) in a relevant engineering field is .

Experience

• Minimum 8+ years of experience in Industrial Engineering, Manufacturing Engineering, Process Engineering, or related manufacturing environments.
• Experience supporting high-volume assembly operations and automated manufacturing systems.
• Proven experience in manufacturing process development, industrialization, and continuous improvement initiatives.

Technical Skills

• Time Studies and Work Measurement
• Standard Work Development
• Line Balancing and Manpower Planning
• Capacity Planning and Workforce Optimization
• Lean Manufacturing Principles
• Value Stream Mapping (VSM)
• PFMEA and Control Plans
• Root Cause Analysis and Problem Solving
• Ergonomic Analysis and Yamazumi Charts
• Process Mapping and Workflow Optimization
• Manufacturing Change Management