Hot and Cold Inspection

Bharat Forge Aluminum USA, Inc.; Surgoinsville (TN); On-site; USD 42,000 - 66,000; Full time

Job summary

Bharat Forge Aluminum USA, Inc. is seeking an Inspection Operator to perform rigorous visual and dimensional inspections on forged steel parts in both hot and cold conditions.

You will verify dimensions with calipers, micrometers, and gauges, read customer drawings, and maintain detailed inspection records. Responsibilities include tagging nonconforming parts, reporting defects promptly, and supporting continuous improvement through audits and 5S adherence.

Qualifications

• Visual inspection of forged steel components for defects such as cracks, laps, scale, or surface irregularities.
• Utilize calipers, micrometers, gauges, etc. to verify part dimensions meet specifications.
• Read blueprints, part drawings, and specifications.
• Maintain records and data entry for inspections.
• Follow 5S and safety guidelines in hot and cold areas.
• Meet MPI level 1 inspector certification requirements.

Responsibilities

• Perform visual and dimensional inspections of hot and cold forged steel components.
• Inspect parts per customer drawings and process sheets.
• Record inspection data and complete reports and check sheets.
• Tag and segregate nonconforming parts for review.
• Communicate defects to supervisors or quality personnel immediately.
• Maintain clean, organized work areas and adhere to safety procedures.
• Assist with sorting and rework as needed and participate in quality audits.

Skills

Attention to detail

Visual inspection

Blueprint reading

Dimensional measurement

Documentation

Safety awareness

Education

Level 1 MPI inspector certification

Tools

Calipers

Micrometers

Gauges

Metallurgy equipment

Metallurgy lab preparation equipment

Measurement data collection software

Excel

Word

Job description

The Hot and Cold Steel Inspection Operator is responsible for inspecting forged and machined steel parts to ensure they meet customer and company quality standards. This role involves visual and dimensional inspections of parts in both hot and cold conditions, identifying surface defects, and maintaining accurate inspection records.

Requirements

• Perform visual inspection of hot and cold forged steel components for defects such as cracks, laps, scale, or surface irregularities.
• Utilize measuring tools (calipers, micrometers, gauges, etc.) to verify part dimensions meet specifications.
• Inspect parts according to customer drawings, process sheets, and inspection standards.
• Monitor product flow to ensure quality requirements are met throughout production.
• Segregate nonconforming parts and properly tag and document them for review.
• Complete all inspection reports, check sheets, and data entry accurately and timely.
• Communicate defects or abnormalities immediately to the Supervisor or Quality personnel.
• Maintain clean and organized work areas following 5S and safety guidelines.
• Wear appropriate PPE and follow all safety procedures, especially in high-temperature (hot inspection) areas.
• Assist with sorting, and rework as needed.
• Support continuous improvement initiatives and participate in quality audits.
• Meet certification requirements to be a minimum of a level 1 MPI inspector.
• Utilize metallurgy equipment to check various Metallurgy testing (ex. hardness testing).
• Utilize metallurgy lab preparation equipment for preparation of parts for testing.
• Utilize measurement data collection software as required.

Qualifications

• Previous experience in a manufacturing or forging environment preferred.
• Knowledge of basic measurement tools and inspection techniques.
• Ability to read blueprints, part drawings, and specifications.
• Strong attention to detail and ability to work in hot and cold environments.
• Computer/data entry skills for inspection documentation. (excel, word).