Hardware Operations Program Manager Strategy & Ops

Frontdoor Defense; Sunnyvale, Northern (CA, KY); Hybrid; USD 180,000 - 220,000; Full time

Job summary

Applied Intuition, Inc. in Sunnyvale, California, seeks a Hardware Operations Program Manager to own end-to-end hardware operations from prototyping to launch, coordinating with contract manufacturers, tier-1 suppliers, and system integrators.

This in-office role emphasizes rapid hardware iteration, rigorous quality and safety requirements, and field-readiness across EVT/ DVT/ PVT milestones, with collaboration across manufacturing, supply chain, and engineering teams.

Qualifications

• Bachelor's degree in Mechanical, Electrical, Mechatronics, Industrial Engineering, or Supply Chain Management.
• 5+ years of hardware operations, manufacturing engineering, or technical program management.
• Proven track record delivering products in Consumer Electronics OR a Complex Physical Industry (Automotive/Autonomous Vehicles, Heavy Trucking, Defense, Construction, Mining, or Agricultural Robotics/Equipment).
• Direct experience with hardware validation lifecycles (EVT/DVT/PVT) and high-reliability electronics assembly.
• Supplier & Factory Operations: Hands-on experience with Tier-1 suppliers and global contract manufacturers.
• Proficiency in PLM, ERP, and project tracking tools (e.g., Agile, Arena, Windchill; SAP/NetSuite; JIRA).

Responsibilities

• Drive end-to-end operational execution for complex physical hardware systems across CM and suppliers.
• Manage build schedules, CTB tracking, and milestone gates (Proto, EVT, DVT, PVT).
• Balance rapid lifecycle milestones with safety, compliance, and field-durability demands.
• Oversee BOM risk management, identify long-lead parts, and manage tooling budgets.
• Lead factory line bring-ups, yield tracking, and CAPA for field/test issues.
• Manage ECOs and running changes to minimize scrap and disruption.

Skills

Program management

Hardware operations

Supply chain management

Quality assurance

Supplier management

Project tracking

Education

Bachelor's degree in Mechanical, Electrical, Mechatronics, Industrial Engineering, or Supply Chain Management

Tools

PLM tools (Agile, Arena, Windchill)

ERP systems (SAP, NetSuite)

JIRA, MS Project

Job description

Hardware Operations Program Manager

Own end-to-end hardware operations from prototyping to launch across CM and suppliers

Location: Sunnyvale, California

Compensation: $180,000 - 220,000 USD / year

About The Role

Applied Intuition Job Opportunity

Applied Intuition, Inc. is powering the future of physical AI. Founded in 2017 and now valued at $15 billion, the Silicon Valley company is creating the digital infrastructure needed to bring intelligence to every moving machine on the planet. Applied Intuition services the automotive, defense, trucking, construction, mining and agriculture industries in three core areas: tools and infrastructure, operating systems, and autonomy. Eighteen of the top 20 global automakers, as well as the United States military and its allies, trust the company's solutions to deliver physical intelligence. Applied Intuition is headquartered in Sunnyvale, California, with offices in Washington, D.C.; San Diego; Ft. Walton Beach, Florida; Ann Arbor, Michigan; London; Stuttgart; Munich; Stockholm; Bangalore; Seoul; and Tokyo.

We are an in-office company, and our expectation is that full-time employees primarily work from their Applied Intuition office 5 days a week. However, we also recognize the importance of flexibility and trust our employees to manage their schedules responsibly. This may include occasional remote work, starting the day with morning meetings from home before heading to the office, or leaving earlier when needed to accommodate family commitments. This in-office expectation does not apply to contractor positions

About the Role

In this role, you will bridge high-rate, agile hardware iteration with the rigorous quality, safety, and field‑reliability requirements of heavy, mission‑critical physical hardware. You will own product manufacturing execution and operational bring‑up—from early prototype builds through validation and commercial launch readiness—working directly with contract manufacturers, tier-1 suppliers, and system integrators.

At Applied Intuition, You Will

Dual-Domain Program Execution (NPI & Validation Bring-Up)

• Drive end-to-end operational execution for complex physical hardware systems combining high-density electronics, embedded compute, sensors, hydraulics, or ruggedized enclosures.

• Manage build schedules, clear-to-build (CTB) tracking, and milestone gates (Proto, EVT, DVT, PVT) across contract manufacturers (CMs), joint-development partners (JDMs), and internal engineering teams.

• Balance the speed and rapid lifecycle expectations of consumer technology with the safety, compliance, and field-durability demands of industrial/heavy-vehicle deployments.

Supply Chain, Sourcing & Cost Management

• Oversee BOM (Bill of Materials) risk management, identifying single-source components, long-lead industrial parts, and availability risks early in the design phase.

• Drive design-for-manufacturability (DFM/DFA) and design-for-serviceability (DFS) reviews alongside Mechanical, Electrical, and Systems Engineering.

• Partner with Strategic Sourcing to track product COGS, manage tooling NRE budgets, and execute cost-reduction roadmaps.

Quality, Factory Bring-Up & Field Readiness

• Lead factory line bring-ups, build yield tracking, and initial line-stop escalations both domestically and internationally.

• Enforce rigorous quality standards (e.g., ISO 9001, IATF 16949, or military/industrial equivalents) and direct root‑cause failure analysis (8D / CAPA) for build or early field‑test failures.

• Manage Engineering Change Orders (ECOs) and running changes to minimize scrap, rework, and field disruption.

We're Looking For Someone Who Has

• Bachelor's degree in Mechanical, Electrical, Mechatronics, Industrial Engineering, or Supply Chain Management.

• 5+ years of experience in hardware operations, manufacturing engineering, or technical program management.

• Proven track record delivering products in Consumer Electronics OR a Complex Physical Industry (Automotive/Autonomous Vehicles, Heavy Trucking, Defense, Construction, Mining, or Agricultural Robotics/Equipment).

• Direct experience with hardware validation lifecycles (EVT/DVT/PVT), high‑reliability electronics assembly (PCBA), and system‑level integration of heavy mechanical or electromechanical assemblies.

• Supplier & Factory Operations: Hands‑on experience managing Tier-1 industrial suppliers and global Contract Manufacturers (CMs).

• Tools: Proficiency in PLM tools (Agile, Arena, Windchill), ERP systems (SAP, NetSuite), and project tracking software (JIRA, MS Project).

Nice To Have

• Experience spanning both fast‑paced consumer tech and heavy industrial/automotive standards (e.g., PPAP, APQP, functional safety/ISO 26262).

• Deep knowledge of environmental testing for rugged applications (MIL-STD-810, IP ratings, thermal shock, high vibration).

• PMP certification or formal Lean Six Sigma credentials (Green/Black Belt).

Compensation at Applied Intuition for eligible roles includes base salary, equity, and benefits. Base salary is a single component of the total compensation package, which may also include equity in the form of options and/or restricted stock units, comprehensive health, dental, vision, life and disability insurance coverage, 401k retirement benefits with employer match, learning and wellness stipends, and paid time off. Note that benefits are subject to change and may vary based on jurisdiction of employment.

Applied Intuition pay ranges reflect the minimum and maximum intended target base salary for new hire salaries for the position. The actual base salary offered to a successful candidate will additionally be influenced by a variety of factors including experience, credentials & certifications, educational attainment, skill level requirements, interview performance, and the level and scope of the position.

Applied Intuition is an equal opportunity employer and federal contractor or subcontractor. Consequently, the parties agree that, as applicable, they will abide by the requirements of 41 CFR 60-1.4(a), 41 CFR 60-300.5(a) and 41 CFR 60-741.5(a) and that these laws are incorporated herein by reference. These regulations prohibit discrimination against qualified individuals based on their status as protected veterans or individuals with disabilities, and prohibit discrimination against all individuals based on their race, color, religion, sex, sexual orientation, gender identity or national origin. These regulations require that covered prime contractors and subcontractors take affirmative action to employ and advance in employment individuals without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, protected veteran status or disability. The parties also agree that, as applicable, they will abide by the requirements of Executive Order 13496 (29 CFR Part 471, Appendix A to Subpart A), relating to the notice of employee rights under federal labor laws.

FOR US-BASED ROLES: Applied Intuition is committed to providing an accessible and inclusive application and interview experience to applicants who are disabled veterans and other applicants with disabilities or medical conditions. Reasonable accommodations are available, requesting an accommodation will not affect your candidacy in any way, and you are not required to disclose the nature of your disability or medical condition in order to make a request. If you require an accommodation please contact [e-mail]. We will work with you!