Hardware Development Engineer, Failure Analysis (Starlink)

SPACE EXPLORATION TECHNOLOGIES CORP; Redmond (WA); On-site; USD 100,000 - 135,000; Full time

Job summary

A leading company in aerospace technology is seeking a Hardware Development Engineer to ensure the reliability of their cutting-edge Starlink hardware. The role involves failure analysis and collaboration with cross-functional teams to enhance product performance. Ideal candidates will have hands-on experience with electronic hardware and a strong background in electrical engineering.

Benefits

Comprehensive medical, vision, and dental coverage

401(k) retirement plan

Paid parental leave

Paid vacation

Discretionary bonuses

Qualifications

• 1+ years in hardware development or reliability engineering.
• Experience with environmental testing like HALT/HASS.

Responsibilities

• Perform detailed failure analysis of hardware.
• Collaborate with teams to improve product reliability.
• Conduct environmental testing to validate product robustness.

Skills

Troubleshooting

Collaboration

Problem Solving

Education

Master’s degree in electrical engineering

Tools

Oscilloscopes

Digital Multimeters

Soldering Equipment

Job description

Hardware Development Engineer, Failure Analysis (Starlink)

Redmond, WA

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal ofenabling human life on Mars.

As a Hardware Development Engineer for Starlink, you will play a crucial role in ensuring the reliability and performance of our satellites and ground stations. You will work on identifying, analyzing, and resolving hardware failures to improve the robustness and longevity of our PCBAs. This role involves collaborating with cross-functional teams including electrical, mechanical, software, and supply chain to enhance the overall reliability of the Starlink network. This is an opportunity to work on cutting edge R&D technology, and some of the most complex applications of electrical engineering in the industry.

RESPONSIBILITIES:

• Perform detailed failure analysis of gateway hardware, identifying root causes of failures and implementing corrective actions.
• Collaborate with design, manufacturing, and supply chain teams to improve product reliability and manufacturing processes.
• Utilize schematics, test equipment, and inspection processes to conduct failure investigations on PCBAs and other electronic components.
• Work closely with the respective test engineers for your products to keep a close feedback loop improving test assets.
• Monitor yield rates and quality metrics, driving corrective actions to address non-conforming products.
• Conduct benchtop environmental testing to validate product robustness.
• Support production and field operations by providing technical guidance on failure resolution and process improvements.
• Maintain thorough documentation of failure analysis findings, test results, and corrective actions.

BASIC QUALIFICATIONS:

• 1+ years of experience in hardware development, failure analysis, or reliability engineering (internships and co-ops acceptable)

PREFERRED SKILLS AND EXPERIENCE:

• Master’s degree in electrical engineering or equivalent engineering discipline.
• 3+ years of industry experience working with electronic hardware.
• Experience with digital and mixed-signal designs, using oscilloscopes, digital multimeters, power supplies, and soldering equipment.
• Demonstrated experience troubleshooting and root causing electrical hardware failures.
• Experience with environmental testing such as HALT/HASS, thermal, vibration, and TVAC
• Proficiency in programming languages (Python, C/C++) for test automation and data analysis.
• Knowledge of quality tools such as Lean principles, Six Sigma, root cause analysis, and corrective action.
• Experience developing or supporting any of the following products/processes:
• Analog, digital, and mixed signal circuit testing.
• RF hardware testing.
• Design for excellence (DFX), derating, and related analyses.
• Digital communications interfaces including SPI, I2C, CAN, Ethernet, and RS422.
• Statistical Process Control (SPC).

ADDITIONAL REQUIREMENTS:

• Willing to work extended hours and weekends as needed for mission critical deadlines
• Strong interpersonal and collaborative skills, enthusiasm for innovation, and commitment to improving reliability in cutting-edge technology

COMPENSATION AND BENEFITS:

Pay range:

Hardware Development Engineer/Level I: $100,000.00 - $120,000.00/per year

Hardware Development Engineer/Level II: $115,000.00 - $135,000.00/per year

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock, stock options, or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Exempt employees are eligible for 5 days of sick leave per year

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