Foundry Process Operator

ASK Chemicals; Dublin (OH); On-site; USD 40,000 - 80,000; Full time

Benefits offered by this job

Competitive Compensation

International Work Environment

Opportunities for Development

Employee Well-Being Focus

Job summary

An innovative company is seeking a skilled Pilot Foundry Operator to join their dynamic R&D team. This role involves producing experimental castings and developing new techniques in mold making and metal pouring. The ideal candidate will have hands-on experience and a passion for collaboration with engineers on cutting-edge metallurgical projects. With a strong focus on safety and quality, this position offers an exciting opportunity to contribute to industry innovations. Join a forward-thinking organization that values flexibility and employee well-being, and embark on a rewarding career path in the foundry industry.

Qualifications

• Prior experience in foundry operations or mold making is required.
• Knowledge of metal casting techniques and metallurgical principles is essential.

Responsibilities

• Produce small-scale experimental castings and assist in testing innovative metal alloys.
• Operate furnaces and maintain precise temperature control during metal pouring.

Skills

Mold Making

Metal Pouring

Attention to Detail

Collaboration

Problem-Solving

Safety Awareness

Physical Stamina

Education

Certification in Foundry Operations

Experience in R&D Environment

Tools

Furnaces

Forklift

Overhead Crane

Job description

We are seeking a skilled Pilot Foundry Operator to join our Research and Development (R&D) Pilot-Scale Foundry team in Dublin, OH. This role focuses on producing small-scale experimental castings, developing new molding and pouring techniques, and assisting in the testing of innovative metal alloys and processes. The ideal candidate will have hands-on experience in mold making and metal pouring, a keen attention to detail, and a willingness to collaborate with engineers and researchers on cutting-edge metallurgical projects.

Mold Making & Experimental Casting:

• Work with researchers to develop and refine mold designs for new materials and processes.
• Prepare and assemble sand, molds based on research needs using up to a 200 pound per minute mixer.
• Troubleshoot and adjust molds to ensure high-quality, defect-free castings.

Metal Pouring & Process Development:

• Operate furnaces to melt and pour various metal alloys, including Grey Iron, Ductile Iron, Steel and Aluminum.
• Maintain precise temperature control and metal purity during the melting and pouring process.
• Conduct controlled metal pouring trials, adjusting techniques as needed to achieve desired results.
• Assist in testing and analyzing casting outcomes, working closely with metallurgists and engineers.

Safety, Equipment Maintenance, & Data Collection:

• Adhere to strict safety protocols for handling molten metal and working in high-temperature environments.
• Perform calibrations and safety inspections.
• Maintain pilot-scale foundry equipment, including furnaces, ladles, and molding tools.
• Record process parameters, observations, and outcomes for research documentation.
• Collaborate with R&D teams to analyze results and suggest process improvements.

Qualifications & Skills:

• Experience: Prior experience in foundry operations, mold making, or metal pouring required; experience in an R&D or pilot-scale environment is a plus.
• Technical Skills: Knowledge of metal casting techniques, mold-making methods, and metallurgical principles.
• Innovation & Problem-Solving: Ability to adapt to new materials and experimental processes.
• Physical Requirements: Ability to lift heavy objects (50+ lbs.), work in high-heat environments, stand for extended periods, operate forklift and overhead crane.
• Attention to Detail: Strong focus on precision and quality in mold making and casting.
• Safety Awareness: Knowledge of OSHA regulations and foundry best practices.
• Collaboration & Communication: Ability to work closely with engineers, researchers, and production staff.

Preferred Qualifications:

• Experience with pilot-scale or prototype casting operations.
• Knowledge of foundry chemical chemistries.
• Familiarity with data collection and process documentation in an R&D setting.
• Certification in foundry or metallurgical operations.

ASK Chemicals is a leading supplier of solutions to the worldwide foundry industry and a global provider of high-performance phenolic resins for a wide range of industrial applications.

ASK Chemicals has a production and distribution network in 22 countries and employs around 2,000 people worldwide. With research and development locations in Europe, America, Asia and Africa, we see ourselves as a driving force behind industry-wide innovations. We are a modern employer, valuing flexibility and ensuring short decision-making paths, while at the same time providing special attention to the well-being of our employees.

Our offer: ASK Chemicals is a growing company with a history of attracting the best people and keeping them. We offer you an industry competitive compensation and an interesting, international work environment where employees feel challenged and valued. As a growing global chemical company, we afford opportunities for development and advancement throughout our organization. If you are looking for a relationship with a company instead of simply a job, ASK Chemicals may be a great fit.

ASK Chemicals is proud to be an Equal Opportunity Employer.

Please submit your resume, cover letter and salary expectations to [e-mail]

Seniority level

• Entry level

Employment type

• Full-time

Job function

• Management and Manufacturing
• Chemical Manufacturing