Foundry Metallurgy Engineer & Process Improvement Lead

J&T Business Consulting; Washington; On-site; USD 120,000 - 160,000; Full time

Job summary

J&T Business Consulting in Spokane, WA seeks a Foundry Engineering Manager to serve as the foundry’s primary technical problem solver, leading the pattern shop and foundry engineering function to drive throughput and quality across molding, melting, and finishing. This is a hands-on engineering role focusing on reducing scrap, improving casting quality, and increasing throughput.

The candidate will apply metallurgical analysis and process optimization while coordinating with department managers

Qualifications

• Requires BS in Metallurgical/Materials/Mechanical Engineering or related field.
• Minimum 5 years of hands-on foundry engineering experience.
• Experience with pattern and method design (gating, risering, solidification).
• Strong root-cause problem solving and defect analysis skills.
• Lean Manufacturing knowledge is a plus.

Responsibilities

• Acts as the foundry’s primary technical problem solver, using metallurgical analysis and foundry experience to drive throughput and quality across molding, melting, and finishing.
• Reviews scrap and rework reports to identify root cause and drive measurable, sustained scrap reduction.
• Works closely with the molding manager and melting manager to improve casting quality and reduce downstream finishing. Coaches molding and melting teams on practices that improve as‑cast quality.
• Drives pattern and method design (gating, risering, solidification) to improve yield and reduce finishing requirements.
• Identifies critical control points in the foundry process that drive defects or quality loss, and implements corrective action.
• Reduces consumption of foundry consumables without compromising casting quality.
• Manages the foundry engineering staff.
• Applies statistical methods and engineering calculations to analyze processes and defects and to establish technically sound process standards.
• Provides technical support to departments both inside and outside the foundry.
• Supports new product development, including translating customer requirements into producible casting and method designs.
• Recommends improvements to foundry equipment and facilities.

Skills

5+ years foundry engineering

Pattern & method design (gating, riser

Root-cause problem solving

Lean Manufacturing knowledge

Metallurgical background

Education

BS in Metallurgical Engineering / Materials Science / Mechanical Engineering

Job description

J&T Business Consulting in Spokane, WA seeks a Foundry Engineering Manager to serve as the foundry’s primary technical problem solver, leading the pattern shop and foundry engineering function to drive throughput and quality across molding, melting, and finishing. This is a hands-on engineering role focusing on reducing scrap, improving casting quality, and increasing throughput.

The candidate will apply metallurgical analysis and process optimization while coordinating with department managers