Senior Foundry Engineer

J&T Business Consulting; Spokane (WA); On-site; USD 120,000 - 180,000; Full time

Job summary

J&T Business Consulting in Spokane, WA is seeking a Foundry Engineering Manager to lead the foundry engineering function, driving throughput, scrap reduction, and casting quality across molding, melting, and finishing. This hands-on role acts as the primary technical problem solver and provides strategic recommendations to department managers and senior leadership.

This is a technical, hands-on position focused on root-cause analysis and process improvement, not a quality systems administration

Qualifications

• Demonstrated root-cause problem-solving in a foundry setting.
• Experience with gating, risering, and solidification design to improve yield.
• Lean manufacturing knowledge a plus.

Responsibilities

• Act as the foundry’s primary technical problem solver.
• Reduce scrap and drive measurable scrap reduction.
• Improve casting quality across molding, melting, and finishing.
• Lead pattern and method design enhancements to improve yield.
• Identify critical control points and implement corrective actions.
• Coach molding and melting teams on best practices.
• Provide technical support to internal departments and leadership.

Skills

Root-cause analysis

Pattern & method design

Lean Manufacturing

Metallurgical analysis

Casting quality improvement

Team coaching

Education

BS in Metallurgical Engineering / Materials Science / Mechanical Engineering

Job description

Spokane, United States | Posted on 09/18/2026

We are seeking a Foundry Engineering Manager to serve as the foundry’s primary technical problem solver. This is a hands-on engineering role focused on reducing scrap, improving casting quality, and increasing throughput across molding, melting, and finishing. The role leads the pattern shop and foundry engineering function and provides technical recommendations to department managers and senior leadership.

This is a technical role centered on root-cause problem solving and process improvement. It is not a quality-systems or QMS administration position.

Primary Responsibilities

• Acts as the foundry’s primary technical problem solver, using metallurgical analysis and foundry experience to drive throughput and quality across molding, melting, and finishing.
  
• Reviews scrap and rework reports to identify root cause and drive measurable, sustained scrap reduction.
  
• Works closely with the molding manager and melting manager to improve casting quality and reduce downstream finishing. Coaches molding and melting teams on practices that improve as-cast quality.
  
• Drives pattern and method design (gating, risering, solidification) to improve yield and reduce finishing requirements.
  
• Identifies critical control points in the foundry process that drive defects or quality loss, and implements corrective action.
  
• Reduces consumption of foundry consumables (chemicals, sleeves, filters, refractories, and similar) without compromising casting quality.
  
• Manages the foundry engineering staff.
  
• Applies statistical methods and engineering calculations to analyze processes and defects and to establish technically sound process standards.
  
• Provides technical support to departments both inside and outside the foundry.
  
• Supports new product development, including translating customer requirements into producible casting and method designs.
  
• Recommends improvements to foundry equipment and facilities.
  
• Other duties as assigned.
  

Knowledge and Skills

• BS in Metallurgical Engineering, Materials Science, Mechanical Engineering, or a related engineering field. Foundry metallurgy background preferred.
  
• Minimum 5 years of foundry engineering experience, with direct hands-on experience in white iron and/or steel casting.
  
• Demonstrated experience with pattern and method design, including gating, risering, and solidification.
  
• Strong, metrics-driven root-cause problem-solving skills, including casting defect analysis and scrap reduction.
  
• Detailed knowledge of Lean Manufacturing a plus.