Foam Process Engineer: Optimize PU Systems & Quality

J.B. Poindexter & Co.; Northern (KY); Hybrid; USD 90,000 - 120,000; Full time

Benefits offered by this job

Competitive pay and full benefits

401(k) with company match

Tuition reimbursement and leadership发展

Paid holidays and vacation

Discounts on footwear, eyewear, safety

Job summary

Morgan Truck Body, part of the J.B. Poindexter & Co. family, is seeking a Foam Process Engineer to optimize polyurethane foam production, troubleshoot equipment, and use data to drive quality and productivity improvements.

You will work across Manufacturing, Quality, and Engineering, traveling about 50% to support multiple locations. Candidates should have a bachelor’s degree in a relevant field and 5+ years of foam systems experience, with strong problem-solving and data analysis skills.

Qualifications

• Bachelor’s degree in Chemical, Mechanical, Manufacturing, Materials Engineering, or related field preferred
• 5+ years of polyurethane foam experience or automated dispensing equipment preferred
• Understanding of polyurethane chemistry and resin/isocyanate systems
• Experience with meter-mix-dispense systems and process monitoring
• Ability to analyze process data and apply statistical methods
• Experience in similar manufacturing environments preferred

Responsibilities

• Monitor and optimize polyurethane foam dispensing and mixing processes
• Audit foam processing equipment and establish preventive maintenance standards
• Ensure foam meets density, adhesion, and performance requirements
• Investigate defects and implement corrective actions (CAPA)
• Improve formulations and process parameters to increase yield and reduce scrap
• Analyze production and quality trends and support process validation
• Collaborate with suppliers to evaluate raw materials and equipment
• Provide foam process expertise for new product development and trials
• Maintain SOPs and ensure compliance with safety and EHS requirements
• Serve as subject matter expert and train production teams

Skills

Foam process

Data analysis

Problem solving

Meter-mix-dispense

Troubleshooting

Statistical methods

Manufacturing experience

Education

Bachelor’s degree in Chemical/Mechanical/Manufacturing/Materials Engineering or related field

Tools

PLC-controlled equipment

Microsoft Office

Job description

Morgan Truck Body, part of the J.B. Poindexter & Co. family, is seeking a Foam Process Engineer to optimize polyurethane foam production, troubleshoot equipment, and use data to drive quality and productivity improvements.

You will work across Manufacturing, Quality, and Engineering, traveling about 50% to support multiple locations. Candidates should have a bachelor’s degree in a relevant field and 5+ years of foam systems experience, with strong problem-solving and data analysis skills.