Foam Assembler II

Pelican; Deerfield (MA); On-site; USD 25,000 - 33,000; Full time

Benefits offered by this job

401k with match

Health benefits

Paid time off

Employee discounts

Onsite gym

Wellness program

Mental health program

Pet insurance

Job summary

Pelican Products in South Deerfield, MA is seeking a Foam Assembler for 2nd shift to manufacture foam inserts and cushioning for our rugged cases. You will read drawings, operate water jet and cutting equipment, ensure quality, and maintain production records in a fast-paced environment.

This role offers strong benefits and an onsite gym plus employee discounts. Join a renowned, ITAR-compliant manufacturer known for protecting critical gear and a supportive team that rewards reliability and

Qualifications

• Minimum of 1–2 years of manufacturing, assembly, fabrication, or production experience.
• Ability to accurately use and read a tape measure.
• Strong attention to detail and commitment to quality.
• Ability to read and follow drawings, specifications, and work instructions.
• Experience with fabrication equipment, cutting tools, or manufacturing machinery is preferred.
• Mechanical aptitude and ability to learn new equipment and processes.
• Strong communication and teamwork skills.
• Ability to work independently while maintaining productivity and quality standards.
• Ability to thrive in a fast-paced manufacturing environment.

Responsibilities

• Read and follow part drawings, Bills of Materials, assembly drawings, and work instructions.
• Layout, assemble, and construct foam sub-components and inserts for both new and repeat customer requirements.
• Maximize material utilization while supporting efficient production processes.
• Operate fabrication equipment including vertical, horizontal, and profile saws, die cutting presses, glue applicators, and Water Jet equipment.
• Select materials and cut foam stock to required dimensions and tolerances.
• Access production files through the company network and operate Water Jet equipment to produce precision foam components.
• Adjust machine settings and operating parameters based on foam specifications and production requirements.
• Inspect foam components and completed assemblies to ensure quality standards are met.
• Perform gluing and lamination operations to assemble finished foam products.
• Identify and communicate equipment, material, or program issues to leadership as needed.
• Maintain accurate production records and documentation.
• Maintain clean, organized, and safe work areas.
• Follow company policies, quality standards, and safety procedures.
• Actively supports and complies with Pelican’s objectives, guidelines and commitment to Safety, Environment and Quality.
• Perform additional duties as assigned.

Skills

Attention to detail

Teamwork

Reading drawings

Independence

Manual dexterity

Tools

Tape measure

Water jet equipment

Saws & die cutting equipment

Glue applicators

Job description

We're Hiring: Foam Assembler, 2nd Shift
Location: South Deerfield, MA
Company: Pelican Products

Who We Are

At Pelican, we engineer products that stand up to the world’s toughest conditions—because the people who rely on us do too. For nearly 50 years, we’ve been a trusted partner for military personnel, first responders, outdoor adventurers, and innovators who push the limits.

With a global presence that includes 11 offices, 4 manufacturing facilities, and 4 custom case centers, we create high-performance protective solutions that ensure our customers can focus on what matters most. Whether it’s transporting critical medical supplies, securing mission-essential equipment, or keeping expedition gear safe, Pelican products are Built to Protect to Equip for the Mission.

At Pelican, your work has a real-world impact. You’ll be part of a team driven by innovation, craftsmanship, and the shared belief that when the mission is critical, failure isn’t an option. If you’re ready to build something that makes a difference, be part of a team that protects what matters most.

What You’ll Do:

As a Foam Assembler, you will help manufacture custom foam inserts and cushioning solutions that ensure Pelican products deliver exceptional protection and performance. This hands-on role combines fabrication, assembly, machine operation, and quality inspection in a fast-paced manufacturing environment.

• Read and follow part drawings, Bills of Materials, assembly drawings, and work instructions.
• Layout, assemble, and construct foam sub-components and inserts for both new and repeat customer requirements.
• Maximize material utilization while supporting efficient production processes.
• Operate fabrication equipment including vertical, horizontal, and profile saws, die cutting presses, glue applicators, and Water Jet equipment.
• Select materials and cut foam stock to required dimensions and tolerances.
• Access production files through the company network and operate Water Jet equipment to produce precision foam components.
• Adjust machine settings and operating parameters based on foam specifications and production requirements.
• Inspect foam components and completed assemblies to ensure quality standards are met.
• Perform gluing and lamination operations to assemble finished foam products.
• Identify and communicate equipment, material, or program issues to leadership as needed.
• Maintain accurate production records and documentation.
• Maintain clean, organized, and safe work areas.
• Follow company policies, quality standards, and safety procedures.

• Actively supports and complies with Pelican’s objectives, guidelines and commitment to Safety, Environment and Quality.

• Perform additional duties as assigned.

What We’re Looking For

• 2nd Shift, 2:00 PM - 10:30 PM, Monday - Friday
• Minimum of 1–2 years of manufacturing, assembly, fabrication, or production experience.
• Ability to accurately use and read a tape measure.
• Strong attention to detail and commitment to quality.
• Ability to read and follow drawings, specifications, and work instructions.
• Experience working with fabrication equipment, cutting tools, or manufacturing machinery is preferred.
• Mechanical aptitude and ability to learn new equipment and processes.
• Strong communication and teamwork skills.
• Ability to work independently while maintaining productivity and quality standards.
• Ability to thrive in a fast-paced manufacturing environment.
• Experience with hot melt gluing applications is preferred.
• Experience operating Water Jets, saws, die cutting equipment, or similar manufacturing equipment is a plus.

What’s In It For You:

Join a company that truly values its employees! We offer a relaxed and casual work environment, a strong commitment to giving back to communities, and a focus on employee satisfaction. With regular opportunities to share feedback with leadership and structured performance evaluations, we ensure that your voice is heard and your growth is supported.

• Competitive paid time off plans / Holiday pay /extra vacation purchase opportunities

• 401k plan – with immediate match

• Great Benefits – several options including Pet insurance for our animal lovers.
• Health Savings Account Contribution

• Wellness Discount Program

• Global Mental Wellness Program
• Quarterly Employee Celebration Days
• Peer to Peer Recognition Program
• Service Recognition Program

• Amazing employee discount program on Pelican Products, Pelican branded apparel and gear

• Employee referral program – get paid to work with your trusted network.
• Beautiful New England location

• Onsite Gym

• Established reputable brand offering premium products – you’ll be proud to represent Pelican!

• And more…

ITAR Compliance Notice:
This position is located at a facility that is subject to the International Traffic in Arms Regulations (ITAR). In order to comply with these government regulations, applicants must be a U.S. Person as defined by ITAR (22 CFR §120.15). A U.S. Person includes a U.S. citizen, lawful permanent resident (Green Card holder), or individual granted asylum or refugee status in the United States.