Flight Tig Welder

Firefly Aerospace; Bertram (TX); On-site; USD 55,000 - 75,000; Full time

Benefits offered by this job

Health insurance

Dental insurance

Vision plans

Parental leave

Relocation benefits

Educational reimbursement

Short term disability

Flexible PTO

Job summary

Firefly Aerospace is seeking a Level 2 TIG Welder to fabricate, assemble, and weld flight-critical fluid systems and launch vehicle components using GTAW processes. You will interpret engineering drawings, perform precision fabrication, and ensure welds meet strict aerospace quality standards, collaborating with engineering to refine manufacturing while prioritizing safety and productivity.

Required are 2 years of TIG welding on tubes/pipes, experience with aerospace alloys, and proficiency with

Qualifications

• 2 years of hands-on TIG (GTAW) welding on tube, pipe, or precision assemblies.
• Experience in tube and pipe fabrication including cutting, facing, precision fit-up, and assembly.
• Experience with aerospace alloys including stainless steel and Inconel.
• Proficiency using precision measurement tools such as calipers, height gauges, and scales to hold tight tolerances.
• Ability to read, interpret, and execute work from engineering drawings.
• Basic computer proficiency including Outlook, Teams, and web-based manufacturing systems.

Responsibilities

• Fabrication: Analyze engineering drawings and specifications to plan welding operations.
• Cut, trim, fit, and fabricate metal components to dimension.
• Perform fit-up, alignment, and tack welding of tubing and components prior to final weld.
• Set up and operate GTAW equipment, adjusting parameters for proper penetration and weld quality.
• Fabricate, assemble, and weld various fluid systems and sub-assembly components.

Skills

2 years TIG welding

tube & pipe fabrication

aerospace alloys (stainless steel, In

precision measurement tools

engineering drawings interpretation

Outlook/Teams/web-based systems

Tools

calipers

height gauges

scales

Job description

ABOUT FIREFLY AEROSPACEFirefly Aerospace is a space and defense technology company that enables our world to launch, land, and operate in space – anywhere, anytime. As the partner of choice for critical space missions, Firefly is the only commercial company to launch a satellite to orbit with 24-hour notice and the only company to achieve a successful Moon landing. Our launch vehicles, lunar landers, and orbital vehicles provide government and commercial customers with full mission services from low Earth orbit to the Moon and beyond. Headquartered in north Austin, Texas, Firefly is looking for passionate, hardworking innovators to join our team and help fuel our successful trajectory into space.ABOUT THE ROLEFlight TIG Welders at Firefly build the propulsion hardware that powers our vehicles to space. As a Level 2 TIG Welder, you will fabricate, assemble, and weld flight-critical fluid systems and launch vehicle components using GTAW processes. You will interpret complex engineering drawings, execute precision fabrication, and deliver welds that meet strict aerospace quality standards. This role partners closely with engineering to refine manufacturing processes while maintaining uncompromising focus on safety, quality, and productivity. Strong mechanical aptitude and clear communication of technical information are essential.RESPONSIBILITIESFabricationAnalyze engineering drawings and specifications to plan welding operationsCut, trim, fit, and fabricate metal components to dimensionPerform fit-up, alignment, and tack welding of tubing and components prior to final weldUse precision calibrated tools including micrometers, depth gauges, and calipersFlight WeldingSet up and operate GTAW equipment, adjusting parameters to achieve proper penetration and weld qualityFabricate, assemble, and weld various fluid systems and sub-assembly componentsSuccessfully pass rigorous weld tests such as AWS D17.1Inspection & VerificationInspect completed welds and fabricated hardware for conformance to applicable standards and drawingsDocument work performed, create NCRs for non-conforming hardware, and support redline incorporation as neededEscalate quality, fit, or documentation issues to Manufacturing Engineering or Quality as appropriateShop Standards & SafetyMaintain a clean, organized, and FOD-controlled work environmentFollow established procedures for handling and processing precision aerospace hardwareParticipate in safety walkthroughs and comply with all chemical and shop safety requirementsQUALIFICATIONSTechnical Skills — Required2 years of hands-on TIG (GTAW) welding experience on tube, pipe, or precision assembliesDemonstrated experience in tube and pipe fabrication including cutting, facing, precision fit-up, and assemblyExperience working with aerospace alloys including stainless steel and InconelProficiency using precision measurement tools such as calipers, height gauges, and scales to hold tight tolerancesAbility to read, interpret, and execute work from engineering drawingsBasic computer proficiency including Outlook, Teams, and web-based manufacturing systemsTechnical Skills — Preferred3 to 5+ years of TIG (GTAW) welding experience supporting aerospace, aviation, or high-spec manufacturing environmentsExperience with borescope weld inspection in both open and restricted access geometriesDemonstrated success passing aerospace-level weld qualifications including multi-position certifications (1F, 3F, 2G, 3G, 6G) and radiographic (X-ray) acceptance criteriaWelding certification from an accredited program with familiarity with AWS D17.1 standardsPhysical & Schedule RequirementsAbility to stand for extended periods and perform repetitive tasksFrequent bending, lifting, climbing, and working in tight spacesAble to climb ladders and stairsSchedule flexibility required; ability to work nights, weekends, and overtime as neededPrimary Level Salary Range:Firefly offers outstanding benefits for our employees, including generous health, dental and vision plans with low plan deductibles, parental leave, relocation benefits, educational reimbursement, short term disability, and flexible PTO options.To conform to U.S. Government space technology export regulations, including the International Traffic in Arms Regulations (ITAR) you must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State.Firefly Aerospace, Inc. is an Equal Opportunity Employer; employment with Firefly is governed based on merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.