FAT/SAT & Commissioning Project Technical Lead

Tetra Tech Digital Systems

Denver (CO)

On-site

USD 130,000 - 170,000

Full time

13 days ago
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Benefits offered by this job

401(k)
Health Insurance
Dental Insurance
Vision Insurance
Life Insurance
Employee Stock Purchase Plan (ESPP)
Paid time off
Performance Bonus
Career Growth Opportunities

Job summary

Tetra Tech is seeking a FAT/SAT & Commissioning Project Technical Lead to plan, coordinate, and execute FAT, SAT, and commissioning for complex engineering projects. You will serve as the primary technical authority throughout testing and startup to ensure safe, on-time, within-scope delivery and regulatory compliance.

You will collaborate with engineering, project management, quality, suppliers, and customers to achieve successful turnover and operational readiness, while promoting a strong

Qualifications

  • Bachelor's degree in Engineering or related field required.
  • 3–5 years leading FAT/SAT and commissioning activities.
  • Strong understanding of industrial equipment, process systems, and controls.

Responsibilities

  • Lead FAT, SAT, commissioning and startup activities from initiation to turnover.
  • Develop commissioning strategies, schedules, and test protocols.
  • Coordinate multidisciplinary teams across engineering, quality, and operations.
  • Serve as primary technical liaison with customers during FAT/SAT and startup.
  • Verify conformance to design, contractual, and regulatory requirements.
  • Lead troubleshooting and resolution of deficiencies and punch-list items.
  • Review engineering docs (P&IDs, wiring, specs, procedures).
  • Document test results, actions, and turnover packages with quality controls.
  • Support project management with resource planning and risk assessments.
  • Promote safety and ensure regulatory compliance throughout all activities.

Skills

Technical Leadership
Project Execution
FAT/SAT Management
Commissioning
Problem Solving
Customer Relationship
Risk Assessment
Communication Skills
Quality & Compliance
Team Leadership

Education

Bachelor's degree in Engineering
PE license
CCP/PMP certification

Tools

PLC
SCADA
HMI

Job description

Position Summary

The FAT/SAT & Commissioning Project Technical Lead is responsible for planning, coordinating, and executing Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), and commissioning activities for complex engineering and automation projects. This role serves as the primary technical authority throughout the testing and startup lifecycle, ensuring systems, equipment, and processes are delivered safely, on schedule, within scope, and in compliance with customer and regulatory requirements.

The Technical Lead collaborates with engineering, project management, quality, suppliers, contractors, and customers to achieve successful project turnover and operational readiness.

Primary Responsibilities
  • Lead the planning and execution of Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), commissioning, startup, and system qualification activities from project initiation through turnover.
  • Develop commissioning strategies, schedules, test plans, protocols, procedures, and turnover documentation to ensure successful project delivery.
  • Coordinate multidisciplinary teams, including engineering, controls, quality, operations, suppliers, subcontractors, and customers throughout testing and startup activities.
  • Serve as the primary technical liaison for customers during FAT, SAT, commissioning, and startup, ensuring alignment with project requirements and acceptance criteria.
  • Verify equipment and systems meet design specifications, user requirements, contractual obligations, industry standards, and regulatory requirements.
  • Lead testing, troubleshooting, performance verification, and resolution of deficiencies, deviations, and punch-list items through final acceptance and operational readiness.
  • Review and provide technical guidance on engineering and commissioning documentation, including P&IDs, wiring diagrams, control narratives, functional specifications, test procedures, and qualification records.
  • Ensure accurate documentation of test results, corrective actions, approvals, and turnover packages while maintaining compliance with quality management systems and project governance requirements.
  • Support project management activities including resource planning, risk assessment, issue resolution, audits, validations, and regulatory inspections.
  • Promote a strong safety culture by conducting risk assessments, enforcing safety procedures, participating in pre-startup safety reviews, and ensuring environmental, safety, and regulatory compliance throughout all commissioning and startup activities.
Required Qualifications
  • Bachelor's degree in Engineering, Engineering Technology, Automation, Electrical Engineering, Mechanical Engineering, Industrial Engineering, or related field.
  • Minimum 7-10 years of experience in commissioning, startup, automation, manufacturing, industrial systems, or project engineering.
  • Minimum 3-5 years of experience leading FAT, SAT, and commissioning activities.
  • Strong understanding of industrial equipment, process systems, controls, and integrated automation platforms.
  • Experience interpreting engineering drawings, specifications, and technical documentation.
  • Demonstrated project leadership and customer-facing experience.
  • Ability to travel up to 50-75% as project requirements dictate.
Preferred Qualifications
  • Professional Engineer (PE) license or equivalent certification.
  • Certified Commissioning Professional (CCP), PMP, or similar credential.
  • Experience with PLC, SCADA, HMI, and industrial control systems.
  • Experience in regulated industries such as pharmaceuticals, life sciences, food and beverage, energy, or chemical processing.
  • Knowledge of GMP, GAMP, ISO, OSHA, NFPA, or other applicable standards.
Key Competencies
  • Technical Leadership
  • Project Execution and Coordination
  • FAT/SAT Management
  • Commissioning and Startup Expertise
  • Problem Solving and Root Cause Analysis
  • Customer Relationship Management
  • Risk Assessment and Mitigation
  • Communication and Presentation Skills
  • Quality and Compliance Focus
  • Team Leadership and Collaboration
Success Measures
  • FAT and SAT activities completed on schedule and within budget.
  • Successful commissioning and startup with minimal operational disruption.
  • Achievement of customer acceptance milestones.
  • Timely closure of punch-list and corrective action items.
  • Compliance with safety, quality, and regulatory requirements.
  • High customer satisfaction and project performance ratings.
Salary Range
  • $130,000 - $170,000 (base salary)
  • Actual compensation will be based on experience, skills, geographic location, and internal equity. This role is also eligible for bonus and a comprehensive benefits package.
Work Conditions
  • Frequent travel to customer sites and project locations.
  • Ability to work extended hours and flexible schedules to meet project milestones, shutdowns, and startup requirements.
  • Ability to manage multiple priorities and perform effectively in fast-paced, high-pressured project settings.
  • Must maintain fitness for duty.
Benefits
  • 401(k) and Roth 401(k)
  • Dental Insurance
  • Health Insurance
  • Life Insurance
  • Vision Insurance
  • Employee Stock Purchase Plan (ESPP)
  • Paid time off
  • Performance Bonus
  • Career Growth Opportunities and Training
WHY TETRA TECH

In addition to rewarding job opportunities and continuous growth, we offer an enjoyable working environment, where teamwork and respectful collaboration is highly valued. We offer the benefits of a midsized local office atmosphere backed by a large network of highly skilled professionals.

Tetra Tech is proud to be an Equal Opportunity Employer. All qualified candidates will be considered without regard to race, color, religion, national origin, military or veteran status, gender, age, disabilities, pregnancy and pregnancy-related conditions, genetic information and any other characteristics protected by the law. We invite resumes from all interested parties.

Additional Information
  • Organization: 227 DSX
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