Failure Analysis Analyst

Covalent; Sunnyvale (CA); Hybrid; USD 65,000 - 95,000; Full time

Job summary

Covalent is seeking a Failure Analysis (FA) Analyst to perform hands-on laboratory work supporting investigations into material, device, and component failures in Sunnyvale. The role emphasizes precise sample preparation, imaging, and meticulous documentation to generate high-quality, traceable data.

Ideal candidates have strong manual skills and attention to detail from technical trades or mechanical work, with opportunities to train in SEM/EDS imaging and basic analysis while maintaining

Qualifications

• Associate degree, technical certification, or equivalent hands-on experience.
• Demonstrated manual skill and precision (e.g., machining, woodworking, automotive work, fabrication, electronics repair, etc.)
• Strong attention to detail and organizational discipline.
• Ability to follow structured processes consistently and accurately.

Responsibilities

• Perform cutting, sectioning, mounting, and polishing of samples.
• Prepare cross-sections to target planes using procedures.
• Maintain cleanliness and organization of tools and workspace.
• Follow all lab safety and handling protocols.
• Acquire images using optical microscopes and camera systems.
• Support SEM/EDS imaging and analysis (training provided).
• Capture, label, and archive images per lab standards.
• Maintain detailed lab notes and sample tracking records.
• Organize image datasets and measurement outputs.
• Assist in preparing report figures, and basic observations.
• Ensure traceability between samples, images, and reports.
• Perform routine equipment checks and basic maintenance.
• Escalate tool issues or anomalies promptly.
• Support FA engineers with daily lab operations.

Skills

Manual dexterity

Education

Associate degree or certification

Job description

The Failure Analysis (FA) Analyst performs hands-on laboratory work to support investigations into material, device, and component failures. This role focuses on precise sample preparation, imaging, and documentation to generate high-quality, traceable data.

This is a hands-on, skill-based role. Candidates with strong manual skills and attention to detail—from technical trades, crafts, or mechanical work—are encouraged to apply.

Key Responsibilities

Sample Preparation

• Perform cutting, sectioning, mounting, and polishing of samples
• Prepare cross-sections to target planes using procedures
• Maintain cleanliness and organization of tools and workspace
• Follow all lab safety and handling protocols

Imaging & Analysis Support

• Acquire images using optical microscopes and camera systems
• Support SEM/EDS imaging and analysis (training provided)
• Capture, label, and archive images per lab standards

Documentation & Reporting

• Maintain detailed lab notes and sample tracking records
• Organize image datasets and measurement outputs
• Assist in preparing report figures, and basic observations
• Ensure traceability between samples, images, and reports
• Perform routine equipment checks and basic maintenance
• Escalate tool issues or anomalies promptly
• Support FA engineers with daily lab operations

Training & Development

• Learn FA techniques, terminology, and lab best practices
• take on increasing responsibility as skills develop
• Incorporate feedback and continuously improve

Required Qualifications

• Associate’s degree, technical certification, or equivalent hands-on experience
• Demonstrated manual skill and precision (e.g., machining, woodworking, automotive work, fabrication, electronics repair, etc.)
• Strong attention to detail and organizational discipline
• Ability to follow structured processes consistently and accurately

Preferred Qualifications (Not Required)

• Experience with sample preparation, microscopy, or lab work
• Background in metallurgy, materials, or PCB/PCBA work
• Experience working with small, delicate, or high-value components
• High attention to detail and manual dexterity
• Careful handling of fragile, high-value samples
• Reliability and consistency in execution
• Process discipline (follows defined methods)
• Team collaboration and willingness to learn
• Hands-on laboratory work with advanced analytical equipment
• Mix of independent work and collaboration with engineers
• Exposure to real-world engineering and manufacturing problems

Why Join Covalent

At Covalent, you’ll work alongside world-class scientists and engineers in a dynamic, collaborative environment. We empower our team members to take ownership of their work, innovate constantly, and engage directly with customers, shaping the future of technology.

Covalent is a modern analytical services and engineering consulting company based in the San Francisco Bay Area (Sunnyvale). Our mission is to accelerate materials science innovation by serving as a problem-solving partner for technology leaders of all sizes and providing access to outstanding data generated quickly and cost-effectively.

• Covalent provides cutting-edge tools and expertise to equip our customers with the high-quality experimental data and insights they need to achieve their goals.

The pay range for this role is:

65,000 - 95,000 USD per year (Covalent Sunnyvale)