- B.S. degree in Engineering, Facilities Management, Maintenance, or a related technical field with 8+ years of relevant experience, including leadership responsibilities.
- High School diploma with 12+ years of progressive experience in pharmaceutical, biotechnology, manufacturing, facilities, utilities, or maintenance environments, including leadership experience.
- Demonstrated experience supporting facilities and manufacturing operations in a GMP-regulated environment.
- Experience managing contractors, vendors, maintenance activities, and facility projects.
Preferred Qualifications
- Experience with CMMS platforms such as Maximo, SAP PM, Oracle, Blue Mountain, or similar.
- Experience supporting Commissioning, Qualification, and Validation (CQV).
- Strong knowledge of GMP requirements and pharmaceutical manufacturing environments.
- Knowledge of FDA 21 CFR Parts 210, 211, and Part 11.
- Familiarity with ISPE Good Practice Guides.
- Experience with cleanroom facilities and controlled environments.
- Experience with HVAC systems, environmental controls, BMS, and critical facility utilities.
- Experience supporting facility expansions, capital projects, and new manufacturing spaces.
- Experience with Reliability-Centered Maintenance (RCM) and risk-based maintenance strategies.
- Knowledge of predictive maintenance technologies.
- Experience supporting regulatory inspections, customer audits, and internal audits.
Knowledge, Skills & Abilities
- Strong leadership and decision-making skills.
- Strong understanding of pharmaceutical facilities, utilities, cleanrooms, and maintenance principles.
- Knowledge of GMP requirements applicable to pharmaceutical manufacturing facilities.
- Understanding of HVAC systems and environmental control requirements for classified areas.
- Working knowledge of Building Management Systems (BMS) and facility monitoring systems.
- Strong understanding of facility and equipment lifecycle management.
- Excellent organizational and project management skills.
- Ability to prioritize multiple competing activities in a fast-paced manufacturing environment.
- Strong analytical, troubleshooting, and problem-solving skills.
- Excellent written and verbal communication skills.
- Strong contractor and vendor management capabilities.
- Proficiency with Microsoft Office and CMMS software.
- Ability to interpret engineering drawings, P&IDs, equipment manuals, specifications, and technical documentation.
- Strong cross-functional collaboration and stakeholder management skills.
- Ability to work effectively with Engineering, Manufacturing, Quality, Validation, and EHS.
- Commitment to safety, quality, GMP compliance, reliability, and continuous improvement.
Job Responsibilities
Facilities Leadership & Operations
- Provide day-to-day leadership and oversight of facility operations, maintenance, utilities, and infrastructure.
- Ensure facilities supporting manufacturing, laboratories, quality, and business operations remain safe, reliable, compliant, and operational.
- Establish facility maintenance priorities based on operational needs, equipment criticality, regulatory requirements, and business risk.
- Coordinate planned and corrective maintenance activities to minimize impact to manufacturing and laboratory operations.
- Provide technical leadership during facility failures, utility interruptions, and other critical events.
- Coordinate facility emergency response and recovery activities.
- Identify facility risks and develop appropriate mitigation and contingency strategies.
- Maintain facilities in an audit- and inspection-ready condition.
Cleanrooms & Controlled Environments
- Provide oversight of facility systems supporting classified and controlled environments.
- Ensure cleanroom HVAC and environmental control systems operate within established requirements.
- Partner with Quality and Validation to maintain appropriate environmental conditions for manufacturing and laboratory activities.
- Support cleanroom certification, environmental monitoring, and facility qualification activities.
- Investigate facility-related excursions and environmental control issues.
- Monitor trends in temperature, humidity, pressure differentials, and other critical facility parameters.
- Identify opportunities to improve cleanroom reliability, energy efficiency, environmental control, and operational performance.
HVAC, Utilities & Building Systems
Provide leadership and oversight for facility systems including:
- HVAC and air-handling systems
- Cleanroom HVAC and environmental controls
- Building Management Systems (BMS)
- Compressed air and process gases
- Electrical distribution and emergency power
- Chilled water and mechanical systems
- Temperature and humidity control systems
- Facility monitoring systems
- Fire protection and life-safety systems
- Plumbing and building infrastructure
- Manufacturing and laboratory facility support systems
- Ensure critical facility systems are appropriately maintained and remain in a state of control.
- Monitor facility-system performance and identify reliability risks before they impact manufacturing or laboratory operations.
- Coordinate troubleshooting and corrective actions for facility and utility failures.
Capital Projects & Facility Expansion
- Provide facilities leadership and technical input for capital projects and facility expansion activities.
- Participate in design reviews, constructibility reviews, FAT/SAT activities, commissioning, qualification, and startup activities.
- Ensure facility requirements are appropriately incorporated into project designs and specifications.
- Support coordination between Engineering, contractors, vendors, Validation, Quality, Manufacturing, and Facilities.
- Review Engineering Turnover Packages to ensure facility systems are complete and ready for operational ownership.
- Verify turnover documentation includes:
- Equipment and system manuals
- As-built drawings
- P&IDs
- Preventive maintenance requirements
- Spare parts recommendations
- Calibration requirements
- Warranty information
- Ensure newly constructed or modified facility systems are properly transitioned into Operations.
Maintenance Program Management
- Lead the development and continuous improvement of preventive and predictive maintenance programs.
- Review maintenance strategies based on equipment criticality, manufacturer recommendations, historical performance, and risk.
- Ensure maintenance activities are performed in accordance with GMP and site procedures.
- Monitor maintenance KPIs, backlog, PM compliance, equipment downtime, and recurring failures.
- Develop corrective actions for maintenance performance gaps.
- Support development of annual maintenance plans and long-term facility maintenance strategies.
- Identify opportunities to reduce unplanned downtime and improve facility reliability.
- Lead coordination of facility contractors and service providers.
- Establish expectations for contractor safety, GMP compliance, quality, documentation, and performance.
- Review contractor service reports and maintenance documentation.
- Support contractor qualification and onboarding.
- Monitor contractor performance, response times, service quality, and contractual commitments.
- Ensure contractor work is appropriately planned, controlled, and documented.
- Partner with Procurement and site leadership to evaluate vendor performance and identify opportunities for improvement.
Compliance & Documentation
- Ensure facilities activities comply with applicable:
- GMP requirements
- FDA requirements
- Applicable regulatory expectations
- Data Integrity principles
- EHS requirements
- Maintain facility and maintenance documentation in an inspection-ready condition.
- Support internal audits, customer audits, and regulatory inspections.
- Serve as a facilities subject matter expert during inspections and audits.
- Participate in deviations, investigations, CAPAs, and change controls related to facility systems.
- Support Root Cause Analysis for facility and utility failures.
- Ensure facility changes are appropriately evaluated, documented, approved, and implemented.