Fabricator / Training Aids Technician

Thrust Flight LLC; Addison (TX); On-site; USD 40,000 - 60,000; Full time

Job summary

Thrust Flight LLC is seeking a Fabricator / Training Aids Technician to design, fabricate, maintain, transport, and refurbish aircraft training aids for the aviation maintenance training program.

The role involves retrieving aircraft and components, assembling mock-ups, and providing practical demonstrations while ensuring safety and OSHA compliance in hangar and shop environments.

Qualifications

• High school diploma or equivalent.
• Minimum of three (3) years of fabrication, maintenance, or related technical experience.
• Proficiency with hand tools, power tools, and shop equipment.
• Experience with metal fabrication, sheet metal work, woodworking, welding, or mechanical assembly.
• Valid driver's license with acceptable driving record.
• Ability to tow trailers and transport equipment.
• Ability to lift and move up to 75 pounds.

Responsibilities

• Design, fabricate, and modify aviation training aids to support classroom and laboratory instruction.
• Construct instructional mock‑ups, cutaways, system trainers, engine stands, and other educational devices.
• Build and repair sheet metal, composite, wood, and welded training structures.
• Refurbish aircraft components for instructional use.
• Assist instructors in developing practical projects and instructional demonstrations.
• Perform preventive maintenance and repairs on existing training aids and shop equipment.
• Maintain an organized inventory of training aids, tools, materials, and consumables.
• Retrieve aircraft, engines, and components from airports, salvage facilities, and vendors.
• Coordinate aircraft disassembly, loading, transport, and unloading activities.
• Operate trailers, forklifts, and material handling equipment safely.
• Prepare acquired aircraft and components for instructional use.
• Assist in evaluating aircraft and component purchases for suitability as training assets.
• Support hangar organization, campus expansion, and facility improvements.
• Maintain a safe, clean, and professional laboratory and hangar environment.
• Support special events, exhibits, and off-site activities as required.
• Ensure compliance with all applicable safety policies and OSHA requirements.
• Other tasks as assigned.

Skills

Mechanical aptitude

Read blueprints

Hand & power tools

Metal fabrication

Driver's license

Physical lifting

Education

High school diploma or equivalent

Job description

Description

The Fabricator / Training Aids Technician is responsible for designing, fabricating, maintaining, transporting, and refurbishing aircraft training aids and instructional equipment used within the aviation maintenance training program. This position also supports aircraft acquisition activities, including retrieving, transporting, and preparing aircraft and components for instructional use.

The ideal candidate possesses strong mechanical aptitude, metal fabrication skills, and a broad understanding of aircraft systems and structures. This individual will play a critical role in ensuring students have access to high-quality, hands-on training resources.

Requirements

Training Aid Fabrication & Maintenance

• Design, fabricate, and modify aviation training aids to support classroom and laboratory instruction.
• Construct instructional mock‑ups, cutaways, system trainers, engine stands, and other educational devices.
• Build and repair sheet metal, composite, wood, and welded training structures.
• Refurbish aircraft components for instructional use.
• Assist instructors in developing practical projects and instructional demonstrations.
• Perform preventive maintenance and repairs on existing training aids and shop equipment.
• Maintain an organized inventory of training aids, tools, materials, and consumables.

Aircraft Acquisition & Transportation

• Retrieve aircraft, engines, and components from airports, salvage facilities, and vendors.
• Coordinate aircraft disassembly, loading, transport, and unloading activities.
• Operate trailers, forklifts, and material handling equipment safely.
• Prepare acquired aircraft and components for instructional use.
• Assist in evaluating aircraft and component purchases for suitability as training assets.

Facilities & Operational Support

• Support hangar organization and shop layout projects.
• Assist with campus expansion, equipment installation, and facility improvements.
• Maintain a safe, clean, and professional laboratory and hangar environment.
• Support special events, exhibits, and off‑site activities as required.
• Ensure compliance with all applicable safety policies and OSHA requirements.
• Other tasks as assigned.

Required Qualifications

• High school diploma or equivalent.
• Minimum of three (3) years of fabrication, maintenance, or related technical experience.
• Demonstrated proficiency with hand tools, power tools, and shop equipment.
• Experience with metal fabrication, sheet metal work, woodworking, welding, or mechanical assembly.
• Valid driver's license with acceptable driving record.
• Ability to tow trailers and transport equipment.
• Ability to lift and move up to 75 pounds.

Preferred Qualifications

• FAA Airframe and Powerplant Certificate.
• Previous aviation maintenance experience.
• Experience in aircraft salvage, restoration, or rebuilding.
• Welding certification or equivalent experience.
• Forklift certification.
• Experience operating trucks and trailers.
• Previous instructional or educational support experience.
• Class A CDL with DOT Medical Card
• Welding credentials from an accredited technical school.

Knowledge, Skills, and Abilities

• Strong mechanical aptitude and troubleshooting skills.
• Ability to read and interpret technical drawings, blueprints, and maintenance manuals.
• Proficiency in fabrication techniques including cutting, drilling, riveting, welding, and assembly.
• Ability to work independently with minimal supervision.
• Excellent organizational and project management skills.
• Ability to prioritize multiple projects simultaneously.
• Strong communication and teamwork skills.

Physical Requirements

• Frequent standing, bending, climbing, kneeling, and lifting. Minimum 50 pounds.
• Ability to work in hangar, shop, and outdoor environments.
• Ability to work around aircraft, machinery, and industrial equipment safely.

Work Environment

Work is performed primarily in aircraft hangars, laboratories, fabrication shops, warehouses, and outdoor environments. Regular overnight travel may be required for aircraft retrieval and special projects. Travel is up to 50%.