Experienced Maintenance Tech

Highline Warren; Council Bluffs (IA); On-site; USD 65,000 - 86,000; Full time

Job summary

Highline Warren is seeking a Maintenance Technician III to support a busy manufacturing environment in Council Bluffs, IA. The role emphasizes advanced troubleshooting, preventive maintenance, and hands-on PLC control-system work.

You will lead maintenance tasks, collaborate with engineering and production teams, and mentor junior technicians while ensuring safety and efficiency across equipment and processes.

Qualifications

• Bachelor's degree in engineering or related field, or equivalent experience.
• Journeyman electrical license is a plus.
• 5+ years of experience in a fast-paced manufacturing environment.
• Strong knowledge of preventive maintenance and complex machinery.
• Experience with PLCs and control systems.

Responsibilities

• Lead troubleshooting and root cause analysis for complex equipment failures.
• Develop and implement preventive maintenance programs.
• Install, program, and repair PLCs and control systems.
• Collaborate with engineering and production teams to optimize performance.
• Document maintenance activities and maintain records.

Skills

Mechanical aptitude

Troubleshooting

Electrical knowledge

Preventive maintenance

PLC and control systems

Leadership

Education

Bachelor's degree in engineering or related field

Journeyman electrical license (preferred)

Tools

PLC programming software

Electrical testing equipment

Job description

Summary

As a Maintenance Technician, you will be responsible for performing routine maintenance, troubleshooting, and repair tasks in order to ensure the efficient operation of machinery, equipment, and facilities. The role requires a robust technical aptitude and the ability to work individually or as part of a team. There are three levels of skillset in this position, each with varying degrees of expertise and responsibilities. This job description is for Maintenance Technician III.

HOURS:

4-Day Week + 1 Weekend Day

6:30 am - 3:00 pm | Tuesday thru Saturday or Sunday thru Thursday

Essential Functions

To perform this job successfully, an individual must be able to perform each essential function.

• All essential functions of a Maintenance Technician I and Maintenance Technician II.
• Demonstrate advanced expertise and experience in maintenance and repair tasks.
• Take a lead role in troubleshooting and resolving complex technical issues.
• Develop and implement preventive maintenance programs and procedures.
• Conduct in-depth inspections and analysis to identify root causes of equipment failures.
• Oversee the installation, calibration, and maintenance of control systems.
• Utilize specialized diagnostic tools and software to diagnose and rectify problems.
• Installs, programs, troubleshoots, and repairs programmable logic controller (PLC).
• Performs electrical wiring from low voltage through 480-volt 3 phase industrial systems.
• Provide technical guidance and training to Maintenance Technician I and Maintenance Technician II team members.
• Collaborate with engineering and production teams to optimize equipment performance and reliability.
• Stay updated with industry advancements and emerging technologies related to maintenance.
• Maintains continuity among work teams by documenting and communicating actions, irregularities, and continuing needs.
• Maintain good housekeeping and regularly clean work area, machines, and equipment.
• Identify and contribute to continuous improvement efforts to reduce costs or increase productivity without reducing effectiveness.
• Maintain an open and candid working relationship with immediate supervisor/manager in discussing matters of importance.
• Adhere to established company values, practices, policies, and procedures at all times. Follow and support compliance with all applicable safety rules, laws, regulations, and standards.
• Demonstrate regular and punctual attendance at the assigned work location.
• Perform basic maintenance tasks under supervision or guidance.
• Conduct routine inspections and identify potential issues.
• Assist in repairing and replacing faulty components, such as switches, motors, or belts.
• Carry out preventive maintenance tasks, such as lubricating machinery and equipment.
• Operate the machines related to production.
• Follow safety protocols and maintain a clean and organized work area.
• Document maintenance activities and maintain records.
• Possess intermediate knowledge and skills in maintenance and repair tasks.
• Independently troubleshoot and diagnose equipment malfunctions.
• Perform complex repairs and adjustments to machinery and equipment.
• Conduct electrical and mechanical tests to identify problems and ensure proper functioning.
• Assist in the installation and commissioning of new equipment.
• Collaborate with other team members to develop maintenance strategies and schedules.
• Maintain inventory of spare parts and equipment.

Marginal Functions

The individual may be asked to perform other duties as requested.

Required Knowledge, Skills, And Abilities

• Demonstrate strong mechanical aptitude.
• Define problems, collect data, establish facts, and draw valid conclusions.
• Interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables.
• Accurately multiply, divide, add, and subtract whole numbers to resolve practical problems.
• Operate a computer—PC proficiency; use spreadsheets and reporting software effectively.
• Wear/use required PPE (personal protective equipment).
• Understand written instruction and complete appropriate documentation as directed.
• Use a logical approach to troubleshooting issues and prioritizing production needs.
• Recognize problems when they occur and to work toward the solution of those problems.
• Pay attention to details and pursue quality in accomplishing work duties and tasks. Look for opportunities to reduce costs or increase productivity without reducing effectiveness.
• Handle challenges skillfully, thoroughly, and effectively.
• Effectively and professionally communicate with co-workers, team members, and internal or external customers. Present information clearly and accurately.
• Independently take advantage of opportunities to improve or increase skills, abilities, and job knowledge.
• Make sure that work is delivered on time and of high quality.
• Develop good work practices in order to get the job done.
• Use equipment, resources, and time in an efficient and effective manner.
• Use good judgment when making decisions.
• Perform work in a safe manner at all times.
• Work in a cooperative manner with management, co-workers, internal/external customers, and vendors.

Minimum Experience, Education, And Certifications

• In additional to Maintenance Technician I and Maintenance Technician II qualifications:
• Bachelor's degree in a relevant field (e.g., engineering, mechanical maintenance), or any satisfactory combination of education and experience that demonstrates the knowledge, skills and abilities to perform the above duties.
• Journeyman electrical license is a plus.
• Extensive experience in maintenance and repair of complex machinery and systems.
• In-depth knowledge of advanced maintenance techniques, including predictive and condition-based maintenance.
• Proficiency in using specialized tools and equipment for diagnosing and repairing complex issues.
• Experience managing maintenance projects, including planning, budgeting, and coordinating resources.
• Strong leadership skills to supervise and train junior technicians.
• Excellent problem-solving and analytical skills to identify root causes of equipment failures and implement effective solutions.
• In additional to Maintenance Technician I qualifications:
• 5+ years’ experience in a fast-paced manufacturing environment.
• Pipe fitting, pump repair, and plumbing repair experience
• Mechanical knowledge of conveyors and material transfer equipment.
• Experience with preventative maintenance programs.
• Experience with packaging equipment (case erectors, case sealers, palletizers).
• Basic electrical knowledge with 110/220/480 volt power.
• General experience with building maintenance.
• Experience with Liquid fill equipment.

Physical Demands Of Essential Functions

• Ability to lift up to 50 pounds.
• Ability to occasionally climb stairs to retrieve stock items.
• Ability to work in a non climate-controlled environment.
• Repetitive grasping with hands.
• Walking and/or standing up to 10-12 hours per day, 6 days per week if applicable.
• Frequent pushing, pulling, and reaching following recommended standards.

ENVIROMENTAL CONDITIONS

• The individual will be expected to work in a manufacturing plant environment, which may include being exposed to work in high, precarious, and confined spaces, outdoor weather conditions, work near moving mechanical parts, and extreme heat. Typical noise level is loud. The individual may be exposed to toxic or caustic chemicals.
• ADA/ADAAA

The Company will make reasonable accommodations in compliance with the Americans with Disabilities Act and Amendments.