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Equipment Protection Engineer

Brookhaven National Laboratory

New York (TX, NY)

On-site

USD 129,000 - 175,000

Full time

10 days ago

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Job summary

An established industry player is seeking an Equipment Protection Engineer to enhance safety and reliability at a cutting-edge research facility. The role involves developing and maintaining PLC-based interlock controls for high-value equipment, ensuring robust operations for over 30 beamline instruments. Candidates will thrive in a collaborative environment, working closely with engineers and technicians to gather requirements and deliver innovative solutions. This position offers a supportive atmosphere with ample resources to foster professional growth, making it an exciting opportunity for those passionate about engineering and technology.

Qualifications

  • 10 years experience with automation and controls using PLCs.
  • Comprehensive understanding of equipment interlock logic and wiring.
  • Ability to define and execute technically complex projects.

Responsibilities

  • Maintain knowledge for equipment protection development for beamline instruments.
  • Gather and document requirements for equipment protection changes.
  • Collaborate with controls experts for a robust user experience.

Skills

Automation and Controls
PLC Programming
Wiring Design
Troubleshooting Skills
Analytical Problem-Solving
Communication Skills

Education

Bachelor's Degree in Electrical Engineering
Master's Degree in Electrical Engineering

Tools

Allen Bradley PLC
EPICS
Control System Studio
GitHub

Job description

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Equipment Protection Engineer
Job ID JR101762 Date posted 04/04/2025

The National Synchrotron Light Source is a state-of-the-art, medium-energy (3 GeV) electron storage ring that produces x-rays up to 10,000 times brighter than the NSLS. The mission of the National Synchrotron Light Source is to provide extremely bright x-rays for basic and applied research in biology and medicine, materials and chemical sciences, geosciences and environmental sciences, and nanoscience. To support this program, the NSLS-II must design, fabricate, assemble, test, install, and operate unique research equipment to generate, transport, transfer, accelerate and focus electron and X-ray beams. This includes a combination of custom designed and built parts and vendor produced components developed by a collaboration of the NSLS-II scientific, engineering, and technical staff. As many of these instruments are of high value, a Beamline Equipment Protection System (EPS) is implemented to protect these with controls interlocks to ensure robust operations. The NSLS-II supports an international user community of over 2,200 researchers from 400 universities. The NSLS-II performs all these functions in an environmentally responsible and safe manner, under a rigorous conduct of operations approach.

Position Description

NSLS-II Data Science and System Integration Engineering and Equipment Group has an opening for Equipment Protection Engineer. Reporting to the Engineering and Equipment group leader, the candidate will be responsible for performing development, maintenance, upgrade, and testing of PLC-based and other equipment projection interlock controls. This position will require close interaction with technicians, engineers, and scientific staff. The Engineer will be responsible for gathering and delivering on functional and technical requirements, from sensors and actuators to wiring, logic, and programming. Brookhaven National Laboratory and the Energy and Photon Sciences Directorate are committed to your success. We offer a supportive work environment and the resources necessary for you to succeed.

Essential Duties and Responsibilities:

  • Maintain knowledge and materials on hand to address equipment protection development and support needs for 30-plus beamline instruments.

  • Gather and document comprehensive requirements and version-controlled designs for equipment protection additions and changes.

  • Develop and work to schedules and estimates of effort and materials costs for equipment protection development, installation, and testing.

  • Regularly communicate to stakeholders and management regarding all beamline equipment protection efforts including development and support.

  • Establish documentation and training enabling troubleshooting and maintenance of equipment protection components by a range of technical staff.

  • Collaborate closely with controls experts to ensure a robust user experience

  • Interface with technical experts from other groups to maximize facility reliability.

  • Work with other engineers and technicians to achieve team goals.

  • Maintain safety practices and procedures applicable to daily activities.

Required Knowledge, Skills, and Abilities:

  • Bachelor's degree in Electrical Engineering or related engineering field.

  • 10 years experience with automation and controls using PLCs.

  • Comprehensive understanding of equipment interlock logic, wiring, sensors, and actuators. Comfortable working from schematics, diagrams, written procedures, and spreadsheets. Solid experience with logic design, programming, and wiring design. Hands-on troubleshooting skills and analytical problem-solving abilities with both software and hardware.

  • Ability to define and execute technically complex projects of various size, including establishing scope and exit criteria, gathering requirements, providing effort estimates, maintaining work schedules, and managing a working inventory of needed hardware.

  • Able to deliver robust operational capabilities, by maintaining documented standards and version control for program code and wiring design. Capable of producing designs, processes, test procedures, and training.

  • Excellent verbal, written, and presentation communication skills. Ability to work well in a team environment, with people who have a range of interests and abilities.

Preferred Knowledge, Skills, and Abilities:

  • Master's Degree in Electrical Engineering or related engineering field

  • 15 years experience with automation and controls using PLCs

  • Experience with PLC programming methods (e.g. Ladder Logic, Structured Text, Function Block), particularly as implemented on Allen Bradley or similar commercial PLC platforms.

  • Experience with software integration of PLCs, particularly using EPICS, Control System Studio, or github.

  • Creativity and knowledge sufficient to deliver robust and modern equipment protection solutions which can meet rapidly changing requirements.

  • Ability to lead small teams, build consensus, and provide leadership.

Environmental, Health & Safety Requirements:

  • May be required to walk up to 0.5 miles & climb stairs to access equipment.

  • May be required to climb ladders for equipment inspection.

  • May be required to occasionally work off-hours, nights and/or weekends to support mission critical projects.

Brookhaven Laboratory is committed to providing fair, equitable and competitive compensation. This is a multi-level role and the salary range for this position is $129,000.00 - $175,000.00 / year. You will be placed at the level and salary commensurate with your experience. Salary offers will be commensurate with the final candidate's qualification, education and experience and considered with the internal peer group.


Brookhaven employees are subject to restrictions related to participation in Foreign Government Talent Recruitment Programs, as defined and detailed in United States Department of Energy Order 486.1A. You will be asked to disclose any such participation at the time of hire for review by Brookhaven. The full text of the Order may be found at: https://www.directives.doe.gov/directives-documents/400-series/0486.1-BOrder-a/@@images/file


Equal Opportunity/Affirmative Action Employer Brookhaven Science Associates is an equal opportunity employer that values inclusion and diversity at our Lab. We are committed to ensuring that all qualified applicants receive consideration for employment and will not be discriminated against based on race, color, religion, sex, sexual orientation, gender identity, national origin, age, status as a veteran, disability, or any other federal, state, or local protected class. BSA takes affirmative action in support of its policy and to advance the employment of minorities, women, protected veterans, and individuals with disabilities. We ensure that individuals with disabilities are provided reasonable accommodations to participate in the job application or interview process, perform essential job functions, and receive other benefits and privileges of employment. Please contact us to request accommodation.


*VEVRAA Federal Contractor


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