Engineer - Reliability

Packaging-Corporation-of-America; Filer City (MI); On-site; USD 75,000 - 110,000; Full time

Job summary

Packaging Corporation is seeking a Reliability Engineer for our Michigan papermill facility. The role focuses on maintaining and optimizing mechanical equipment to maximize uptime and efficiency in the paper production process.

You will plan and coordinate maintenance, lead troubleshooting, and develop preventive maintenance using RCM principles, while using CMMS to track history and data for continuous improvement.

Qualifications

• Bachelor's degree in Mechanical Engineering or related field.
• 1–3 years of experience in mechanical maintenance in an industrial manufacturing environment.
• Strong understanding of mechanical systems, equipment, and components used in papermaking processes.
• Leadership abilities to manage and prioritize multiple tasks and projects.
• Problem-solving skills with a systematic approach to troubleshooting mechanical issues.
• Excellent communication and interpersonal skills for collaboration across departments.
• Knowledge of safety regulations and best practices in industrial maintenance, preferably in the pulp and paper industry.

Responsibilities

• Plan, schedule, and coordinate mechanical maintenance activities to ensure uninterrupted operation of papermaking equipment.
• Lead troubleshooting efforts to diagnose and resolve complex mechanical issues using root cause analysis.
• Develop and implement preventive maintenance programs using reliability-centered maintenance (RCM) principles.
• Oversee execution of maintenance tasks, including inspections, lubrication, alignment, and replacements, following safety and engineering standards.
• Utilize CMMS to manage work orders, track equipment history, and analyze maintenance data for trends and improvements.
• Collaborate with operations, reliability engineering, and procurement to support equipment upgrades and reliability initiatives.
• Participate in selection, installation, commissioning, and testing of new equipment and upgrades; input on maintainability and reliability.
• Stay updated on industry trends and best practices; apply learnings to drive continuous improvement.
• Maintain documentation of maintenance activities, equipment specifications, manuals, and spare parts inventory.

Skills

Mechanical engineering

Maintenance planning

Root cause analysis

CMMS

Cross-functional collaboration

Education

Bachelor's degree in Mechanical Engineering

Tools

CMMS

Job description

Position Summary:

As a Reliability Engineer at our paper mill facility, you will be responsible for ensuring the effective maintenance, repair, and optimization of mechanical equipment critical to the paper production process. You will utilize your expertise in mechanical engineering and maintenance principles to maximize equipment reliability, minimize downtime, and support the overall operational efficiency of the mill.

Principle Accountabilities:

• Plan, schedule, and coordinate mechanical maintenance activities to ensure the uninterrupted operation of papermaking equipment, including but not limited to pumps, conveyors, boilers, turbines, and associated systems.
• Lead troubleshooting efforts to diagnose and resolve complex mechanical issues, utilizing root cause analysis techniques to identify underlying problems and implement effective solutions.
• Develop and implement preventive maintenance programs tailored to specific equipment and processes, incorporating reliability-centered maintenance (RCM) principles to optimize maintenance strategies and extend equipment lifespan.
• Oversee the execution of maintenance tasks, including routine inspections, lubrication, alignment, and component replacement, ensuring compliance with safety protocols, manufacturer guidelines, and engineering standards.
• Utilize computerized maintenance management systems (CMMS) to manage work orders, track equipment history, and analyze maintenance data to identify trends and opportunities for improvement.
• Collaborate with cross-functional teams, including operations, reliability engineering, and procurement, to support equipment upgrades, modifications, and reliability improvement initiatives.
• Participate in the selection, installation, commissioning, and acceptance testing of new equipment and upgrades, providing input on design considerations, maintainability, and reliability.
• Stay abreast of industry trends, emerging technologies, and best practices in mechanical maintenance applying knowledge to drive continuous improvement initiatives.
• Maintain documentation of maintenance activities, equipment specifications, manuals, and spare parts inventory, ensuring accuracy and accessibility for maintenance planning and decision-making.

Interactions:

Works with hourly, salary and the management team.

Qualifications:

• Bachelor's degree in Mechanical Engineering or related field.
• 1-3 years of experience in mechanical maintenance within an industrial manufacturing environment,
• Good understanding of mechanical systems, equipment, and components commonly used in papermaking processes.
• Leadership abilities with the ability to effectively manage and prioritize multiple tasks and projects.
• Problem-solving skills and a systematic approach to troubleshooting mechanical issues.
• Communication and interpersonal skills, with the ability to collaborate effectively across departments and organizational levels.
• Knowledge of safety regulations and best practices in industrial maintenance. preferably in the pulp and paper industry.

Preferred Qualifications:

Experience in the pulp and paper industry.