Electron Beam Welding Operator

FM Industries; Tempe (AZ); On-site; USD 39,000 - 58,000; Full time

Benefits offered by this job

PTO program

9 paid holidays

Medical, dental, vision

Life insurance

Disability coverage at no cost

Tuition assistance

401(k) match 30%

Pet Insurance

Flexible Spending Plans

Health Spending Plans

Training resources via Learning Center

Job summary

FM Industries in Tempe, AZ seeks an Electron Beam Welding (EBW) Operator to set up and calibrate equipment, execute welding procedures, and ensure quality in a fast-paced manufacturing environment.

You will follow WPS/PQR, prepare machines, load parts in the vacuum chamber, monitor beam parameters, document results and contribute to continuous improvement while upholding safety and regulatory standards.

Qualifications

• Highschool diploma or technical training.
• Prior experience in precision welding or electron beam processes.
• Experience with quality inspection methods (NDT, visual, dimensional checks).
• CNC basic programming knowledge - G/M code proficiency for EBW operation.
• Technical training in welding, machining or manufacturing processes.
• Ability to interpret written, oral, diagram, or schedule instructions.
• Knowledge of blueprint reading and welding symbols.
• Excellent verbal, written, and interpersonal communication skills.
• Semiconductor industry or other manufacturing experience preferred.
• Proficiency in Microsoft Office (Excel, Word, Outlook).

Responsibilities

• Perform pre-weld inspection, assembly and fixture parts.
• Comprehend weld drawings, WPSs and PQRs.
• Interpret and follow welding schedules, blueprints and technical drawings.
• Prepare and configure EBW machine per WPS/PQR.
• Load and secure workpieces in the vacuum chamber.
• Perform vacuum pump-down and ensure proper chamber pressure.
• Set beam parameters (voltage, current, focus, travel speed) per WPS/PQR.
• Monitor beam alignment and focus during welding.
• Adjust machine settings to maintain weld quality.
• Inspect welds using DT and NDT methods and document results.
• Document weld parameters from DAQ and inspection results for traceability.
• Perform routine maintenance on EBW equipment and vacuum system.
• Diagnose and resolve issues with beam stability, vacuum leaks or power supply.
• Keep accurate maintenance logs.
• Comply with safety laws, company policy and safe work practices.
• Perform additional related duties as assigned.

Skills

CNC basics

Welding symbols

Blueprint reading

Interpersonal skills

Education

High school diploma or technical training

Tools

Microsoft Office

Job description

If you are unable to complete this application due to a disability, contact this employer to ask for an accommodation or an alternative application process.

Regular Full-Time Technical Tempe, AZ, US

2 days ago Requisition ID: 5481

WHAT CAN WE OFFER YOU FOR ALL YOUR HARD WORK?

• PTO Program
• Nine (9) Paid Holidays!!
• Medical, Dental, Vision and Life Insurance
• Short and Long-Term Disability Coverage AT NO COST TO EMPLOYEE!!
• Tuition Assistance
• Pet Insurance
• Flexible Spending Plans
• Health Spending Plans
• Comprehensive Online Learning Center - houses thousands of training resources available to learn at your own pace!!
• 401(k) Retirement Savings - with a generous company 30% match! (100% vested after six years)
• CUSTOMER FOCUS - Partnering to deliver excellence and innovation
• SAFETY - Prioritizing the wellbeing of our people
• INTEGRITY- Achieving our best through mutual respect and teamwork
• QUALITY - Investing in our People, Processes, and Products
• ACCOUNTABILITY- Taking ownership of our words, actions and results

DESCRIPTION:

The Electron Beam Welding (EBW) Operator is responsible for setting up and calibrating equipment, executing welding processes, ensuring quality compliance, maintaining accurate documentation, and driving continuous improvement initiatives.

ESSENTIAL DUTIES:

• Perform pre-weld inspection, assembly, and fixture parts.
• Comprehend weld drawings, WPS’s, and PQR’s.
• Interpret and follow welding schedules, blueprints, and technical drawings.
• Prepare and configure EBW machine per WPS/PQR.
• Load and secure workpieces in the vacuum chamber.
• Perform vacuum pump-down and ensure proper chamber pressure.
• Set beam parameters (voltage, current, focus, and travel speed) per WPS/PQR parameters.
• Monitor beam alignment and focus during welding.
• Adjust machine settings to maintain weld quality.
• Inspect welds both DT and NDT methods (Sectioned Samples, Visual and MSLT).
• Document weld parameters from DAQ and inspection results for traceability.
• Perform routine maintenance on EBW equipment (filament replacement, vacuum system checks, vacuum pump oil change, lubrication).
• Diagnose and resolve issues with beam stability, vacuum leaks, or power supply.
• Keep accurate maintenance logs.
• Comply with applicable environmental, health and safety laws and regulations, Company policy and accepted safe work practices.
• Perform additional related duties as assigned.

CERTIFICATIONS, LICENSES AND REGISTRATIONS:

• CWI Certification - preferred.
• AWS or equivalent welding certification - preferred
• Specialized EBW training certification – preferred

EDUCATION AND/OR EXPERIENCE:

• Highschool diploma, GED equivalent, or Technical School.
• Prior experience in precision welding or electron beam processes.
• Experience with quality inspection methods (NDT, visual, dimensional checks).
• CNC basic programming knowledge - G/M code proficiency for EBW operation, equipment specific.
• Technical or vocational training in welding, machining, or manufacturing processes.
• Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form.
• Knowledge of blueprint reading and welding symbols.
• Excellent verbal, written, and interpersonal communication skills.
• Semiconductor industry or other manufacturing experience preferred.
• Proficient in Microsoft Office (Excel, Word, Outlook, Teams).

PHYSICAL DEMANDS AND REQUIREMENTS WHILE PERFORMING THE JOB:

• Standing and sitting for extended periods of time - walking, pushing, pulling, stooping, kneeling, or bending to the floor; use hands to finger, handle or feel parts and materials, reach with hands and arms and overhead, communicate and hear instructions and equipment sounds.
• Lifting and/or moving items up to 40 pounds.
• Close vision, color vision, depth perception, and ability to adjust focus.
• Ability to differentiate shades and color to identify coating defects.
• Near acuity or accommodation required for reading instrumentation and documentation, dial and digital gauges, blueprints, and precision measuring instruments used in the inspection of coating operations.
• Fine hand dexterity and ability to work in controlled environments and cleanrooms.
• Follow strict safety protocols for high-voltage and vacuum systems.
• Wear appropriate PPE and radiation monitoring badges.
• Comply with FMI and Regulatory Standards for hazardous materials and equipment.

WORKING ENVIRONMENT OF THE JOB:

• Regularly exposed to moving equipment, mechanical parts, ovens, and risk of burns.
• Occasionally exposed to toxic or caustic chemicals and risk of electrical shock.
• High noise levels from operating machines.
• The employee will be required to use personal protective equipment (PPE) to prevent exposure to hazardous materials commonly used in a manufacturing environment (i.e., safety glasses and shoes, gloves, hearing protection, mask, etc.).
• Approximately 90% of the shop floor environment.
• Physical hazards while working near moving equipment and mechanical parts.