Electrical & Mechanical Maintenance Engineer

Full Circle Co; Conroe (TX); On-site; USD 85,000 - 120,000; Full time

Job summary

Full Circle Co in Conroe, TX is seeking an experienced Electrical & Mechanical Maintenance Engineer responsible for preventive and breakdown maintenance of Laser Cutting Machines, Press Forming Machines, and Robotic Welding & Automation Lines.

The candidate will focus on maximizing equipment reliability, reducing downtime, and improving MTBF while minimizing MTTR through structured maintenance practices, fault isolation, and continuous improvement across production lines.

Qualifications

• Bachelor’s Degree / Diploma in Electrical / Mechanical / Mechatronics Engineering.
• ___ years of experience in industrial maintenance.
• Strong knowledge of CNC, hydraulic systems, and robotic automation.
• Experience in laser cutting machines, press machines, and robotic welding systems.
• Ability to read electrical and mechanical drawings.
• Strong analytical and troubleshooting skills.

Responsibilities

• Perform preventive and breakdown maintenance of laser cutting, press forming, and Robotic automation systems.
• Troubleshoot motors, servo drives, VFDs, PLC systems, sensors, encoders, and control panels.
• Maintain MCC panels, switchgear, relays, and power distribution systems.
• Diagnose and resolve CNC and automation line electrical faults.
• Interpret electrical schematics and control drawings.
• Maintain mechanical components such as gearboxes, bearings, conveyors, ball screws, guide rails, and hydraulic/pneumatic systems.
• Perform alignment, installation, and commissioning of machinery.
• Troubleshoot breakdowns in hydraulic presses, robotic arms, and material handling systems.
• Implement lubrication and preventive inspection schedules.
• Maintain laser source, chiller systems, cutting heads, nozzles, and protective windows.
• Ensure precision alignment and calibration.
• Troubleshoot CNC and gas pressure-related issues.
• Maintain mechanical and hydraulic press systems.
• Monitor clutch/brake systems, tonnage monitors, and safety interlocks.
• Support die setup and press optimization.
• Perform maintenance and troubleshooting of robotic welding cells using ABB industrial robots.
• Diagnose servo motors, drives, controllers, and teach pendants.
• Maintain PLC integration, I/O systems, sensors, and safety devices.
• Ensure synchronization of automation lines and welding systems.
• Monitor and analyze MTBF (Mean Time Between Failures) to improve equipment reliability.
• Track and reduce MTTR (Mean Time To Repair) through structured troubleshooting methods.
• Perform Root Cause Analysis (RCA) for recurring breakdowns.
• Implement corrective and preventive actions to reduce unplanned downtime.
• Prepare downtime analysis reports and recommend reliability improvements.
• Support continuous improvement initiatives to enhance OEE (Overall Equipment Effectiveness).
• Develop and implement preventive maintenance schedules.
• Maintain TPM check sheets and equipment history records.
• Ensure critical spare parts availability.
• Conduct periodic audits of maintenance practices.
• Follow Lockout/Tagout (LOTO) procedures.
• Ensure functionality of safety interlocks, light curtains, and E-stops.
• Maintain compliance with industrial safety regulations.
• Follow 5S standards in maintenance areas.
• Maintain maintenance logs, breakdown reports, and spare parts records.
• Prepare MTBF, MTTR, and downtime trend analysis reports.
• Coordinate with production, quality, and automation teams.

Skills

CNC knowledge

Hydraulic systems

Robotic automation

Education

Bachelor’s or Diploma in Electrical / Mechanical / Mechatronics Engineering

Job description

Job Summary

We are seeking an experienced Electrical & Mechanical Maintenance Engineer responsible for preventive and breakdown maintenance of Laser Cutting Machines, Press Forming Machines, and Robotic Welding & Automation Lines. The candidate will focus on maximizing equipment reliability, reducing downtime, and improving MTBF while minimizing MTTR through structured maintenance practices.

Key Responsibilities

Electrical Maintenance

• Perform preventive and breakdown maintenance of laser cutting, press forming, and Robotic automation systems.


• Troubleshoot motors, servo drives, VFDs, PLC systems, sensors, encoders, and control panels.


• Maintain MCC panels, switchgear, relays, and power distribution systems.


• Diagnose and resolve CNC and automation line electrical faults.


• Interpret electrical schematics and control drawings.

Mechanical Maintenance

• Maintain mechanical components such as gearboxes, bearings, conveyors, ball screws, guide rails, and hydraulic/pneumatic systems.


• Perform alignment, installation, and commissioning of machinery.


• Troubleshoot breakdowns in hydraulic presses, robotic arms, and material handling systems.


• Implement lubrication and preventive inspection schedules.

Laser Cutting Machines

• Maintain laser source, chiller systems, cutting heads, nozzles, and protective windows.


• Ensure precision alignment and calibration.


• Troubleshoot CNC and gas pressure-related issues.

Press Forming Machines

• Maintain mechanical and hydraulic press systems.


• Monitor clutch/brake systems, tonnage monitors, and safety interlocks.


• Support die setup and press optimization.

Robotic Welding & Automation Systems

• Perform maintenance and troubleshooting of robotic welding cells using ABB industrial robots.


• Diagnose servo motors, drives, controllers, and teach pendants.


• Maintain PLC integration, I/O systems, sensors, and safety devices.


• Ensure synchronization of automation lines and welding systems.

Reliability & Performance Management (MTBF / MTTR Focus)

• Monitor and analyze MTBF (Mean Time Between Failures) to improve equipment reliability.


• Track and reduce MTTR (Mean Time To Repair) through structured troubleshooting methods.


• Perform Root Cause Analysis (RCA) for recurring breakdowns.


• Implement corrective and preventive actions to reduce unplanned downtime.


• Prepare downtime analysis reports and recommend reliability improvements.


• Support continuous improvement initiatives to enhance OEE (Overall Equipment Effectiveness).

Preventive Maintenance & TPM

• Develop and implement preventive maintenance schedules.


• Maintain TPM check sheets and equipment history records.


• Ensure critical spare parts availability.


• Conduct periodic audits of maintenance practices.

Safety & Compliance

• Follow Lockout/Tagout (LOTO) procedures.


• Ensure functionality of safety interlocks, light curtains, and E-stops.


• Maintain compliance with industrial safety regulations.


• Follow 5S standards in maintenance areas.

Documentation & Reporting

• Maintain maintenance logs, breakdown reports, and spare parts records.


• Prepare MTBF, MTTR, and downtime trend analysis reports.


• Coordinate with production, quality, and automation teams.

Required Qualifications

• Bachelor’s Degree / Diploma in Electrical / Mechanical / Mechatronics Engineering.


• ___ years of experience in industrial maintenance.


• Strong knowledge of CNC, hydraulic systems, and robotic automation.


• Experience in laser cutting machines, press machines, and robotic welding systems.


• Ability to read electrical and mechanical drawings.


• Strong analytical and troubleshooting skills.

Key Performance Indicators (KPIs)

• Improvement in MTBF.


• Reduction in MTTR.


• Reduction in machine downtime.


• Preventive maintenance compliance rate.


• OEE improvement.


• Breakdown response time.