Electrical Engineer – Automation & Controls
*Location:* Minnesota, USA
*Employment Type:* Full-Time
*Work Location:* On-site
Position Summary
Seeking an experienced *Electrical Engineer – Automation & Controls* to support the electrical, instrumentation, automation, commissioning, and maintenance activities associated with its iron ore mining, beneficiation, concentrator, and pellet plant operations.
The ideal candidate will have strong experience in *industrial electrical systems and process automation*, with hands‑on expertise in *Honeywell DCS and Rockwell PLC platforms*. The position will play a key role in supporting the design, integration, commissioning, troubleshooting, and reliable operation of electrical and control systems across the plant.
The role will work closely with Engineering, Operations, Maintenance, Instrumentation & Controls, contractors, and equipment vendors to ensure safe, reliable, and efficient plant performance.
Key Responsibilities
- * Lead and support electrical engineering activities for mining, concentrator, and pellet plant facilities.
- * Support the *design, implementation, testing, commissioning, troubleshooting, and maintenance of electrical and automation systems*.
- * Provide hands‑on technical supPort for *Honeywell DCS*
- * * and *Rockwell PLC/ControlLogix-based systems*.
- * Troubleshoot PLC, DCS, HMI/SCADA, control panels, communication networks, I/O systems, and associated electrical equipment.
- * Review and support PLC/DCS logic, control narratives, I/O lists, cause‑and‑effect diagrams, control philosophies, and functional specifications.
- * Support integration of PLCs, DCS, MCCs, VFDs, instrumentation, analyzers, and other plant equipment.
- * Participate in *loop checking, I/O verification, FAT/SAT, commissioning, startup, and performance testing*.
- * Troubleshoot electrical and control system failures and provide root‑cause analysis and corrective actions.
- * Review electrical drawings, single‑line diagrams, schematics, cable schedules, termination drawings, control wiring, and panel drawings.
- * Support electrical systems including *MCCs, motors, VFDs, transformers, switchgear, substations, power distribution, grounding, and protection systems*.
- * Coordinate with EPC contractors, OEMs, engineering consultants, and system integrators on electrical and automation deliverables.
- * Review vendor drawings, technical specifications, equipment documentation, and engineering deliverables for compliance with project requirements.
- * Provide field engineering support during construction, installation, commissioning, and plant startup.
- * Ensure electrical and automation systems comply with applicable *US electrical codes, OSHA, NFPA, NEC, and relevant industry standards*.
- * Support preventive and corrective maintenance strategies for electrical and control systems.
- * Develop and maintain electrical and control system documentation, maintenance records, test reports, and technical procedures.
- * Participate in safety reviews, risk assessments, LOTO activities, and plant reliability initiatives.
- * Identify opportunities to improve plant automation, equipment reliability, energy efficiency, and operational performance.
- * Provide technical guidance and mentoring to electricians, technicians, and junior engineering personnel.
Required Qualifications
- * Bachelor’s degree in *Electrical Engineering, Electrical & Electronics Engineering, Controls Engineering, Automation Engineering*, or a related discipline.
- * *5+ years of relevant experience* in electrical engineering, industrial automation, process control, or heavy industrial operations.
- * Strong hands‑on experience with *Honeywell DCS* systems.
- * Strong hands‑on experience with *Rockwell Automation PLCs*, preferably ControlLogix/CompactLogix.
- * Experience in *mining, mineral processing, steel, metals, pelletization, cement, power, or other heavy process industries* is strongly preferred.
- * Strong understanding of industrial electrical systems, automation, instrumentation, and process control.
- * Experience with *PLC/DCS commissioning, troubleshooting, modifications, and system integration*.
- * Ability to read and interpret electrical drawings, P&IDs, control schematics, single‑line diagrams, wiring diagrams, and instrumentation drawings.
- * Experience with industrial communication protocols such as *EtherNet/IP, Modbus, Profibus/Profinet*, or similar.
- * Experience with HMIs, SCADA systems, VFDs, MCCs, and industrial control networks.
- * Knowledge of electrical safety practices, including *LOTO, grounding, arc‑flash awareness, and safe electrical work practices*
- * Strong analytical, troubleshooting, and problem‑solving capabilities.
- * Strong written and verbal communication skills.
Preferred Qualifications
- * Experience in *iron ore processing, beneficiation, concentrator, pellet plant, or mining operations*.
- * Experience with large‑scale plant commissioning and startup.
- * Experience working with EPC contractors, OEMs, and automation system integrators.
- * Familiarity with *AutoCAD Electrical, ETAP, EPLAN*, or similar engineering software.
- * Knowledge of *NEC, NFPA, OSHA, ISA*, and other applicable US standards.
- * Professional Engineer (PE) license or progress toward PE certification is preferred.
- * Experience with industrial cybersecurity, control system backups, and change‑management practices is an advantage.
Key Technical Skills
- *Mandatory:*
- * Honeywell DCS
- * Rockwell PLC / Allen‑Bradley
- * ControlLogix / CompactLogix
- * Industrial automation and process control
- * Electrical systems and power distribution
- * Motors, VFDs and MCCs
- * Commissioning and startup
- *Preferred:*
- * HMI / SCADA
- * EtherNet/IP
- * Modbus / Profibus / Profinet
- * NEC / NFPA / OSHA compliance
Core Competencies
- * Strong field troubleshooting capability
- * Ownership and accountability
- * Engineering judgment and problem‑solving
- * Cross‑functional collaboration
- * Project and commissioning orientation
- * Ability to work effectively in a heavy industrial environment
Why Join?
Our client is a developing a major iron ore mining and pelletization project in Nashwauk, Minnesota. The project is currently under construction and represents a significant opportunity to work on a large‑scale, modern industrial facility and contribute to the development of Minnesota's next generation of iron ore production.