The Electrical Controls Engineer is responsible for designing, developing, programming, and supporting electrical control systems for industrial manufacturing equipment. This role involves PLC and HMI programming, electrical schematic design, control panel integration, and system troubleshooting to ensure equipment operates safely, efficiently, and according to customer specifications. The position works closely with Engineering, Manufacturing, Sales, and customers throughout the equipment development and implementation process, including providing technical support and on-site commissioning assistance.
Key Responsibilities & Performance Areas:
- Design and develop electrical control systems for new equipment, ensuring functionality, reliability, and compliance with applicable safety standards.
- Develop and maintain electrical schematics, wiring diagrams, control panel layouts, PLC programs, and HMI graphics.
- Program, configure, and troubleshoot PLC and HMI systems, primarily using Allen-Bradley platforms.
- Integrate electrical control panels with mechanical components to ensure proper equipment operation and system performance.
- Collaborate with Engineering and Manufacturing teams to support equipment assembly, testing, troubleshooting, and implementation.
- Maintain accurate technical documentation for new and existing electrical control systems.
- Provide remote and on-site technical support to customers, resolving electrical, controls, and programming issues.
- Manage multiple engineering projects simultaneously while meeting established schedules, budgets, and customer requirements.
- Partner with the Sales team to evaluate customer processes and develop control system solutions that meet operational needs.
- Coordinate and perform safety system testing, equipment troubleshooting, and verification of electrical controls.
- Work directly with customers to ensure equipment meets technical specifications, programming requirements, and operational expectations.
- Provide on-site customer training on the safe and effective operation of equipment and control systems.
Qualifications:
- Bachelor’s degree in Electrical Engineering, Electronics Engineering, or a related field.
- Minimum of 3 years of advanced experience with PLC programming and industrial control systems, including Allen-Bradley and PanelView platforms.
- Experience with PLC programming software, preferably Allen-Bradley Studio 5000.
- Proficiency in AutoCAD Electrical, EPLAN, electrical schematic design, equipment layouts, and control panel design.
- Strong understanding of ladder logic programming, electrical troubleshooting, and industrial automation systems.
- Experience in a manufacturing environment required; food processing equipment experience preferred.
- Knowledge of electrical safety practices, including Lockout/Tagout (LOTO) and arc flash safety.
- Strong analytical and problem-solving skills with excellent attention to detail.
- Ability to manage multiple priorities, meet project deadlines, and adapt to changing business needs.
- Effective communication and interpersonal skills with the ability to collaborate across departments and interact professionally with customers.
- Ability to work independently while contributing to a collaborative, team-oriented environment.
- Willingness and ability to travel approximately 35% for customer support, equipment implementation, and technical training.