Electrical Assembly and Harness Technician

CoAspire; Manassas (VA); On-site; USD 41,000 - 51,000; Full time

Benefits offered by this job

Medical, dental and vision benefits

401(k) with company match

Paid time off (PTO)

Federal holidays

Job summary

CoAspire in Northern Virginia is seeking an electronics assembler to join our defense-focused manufacturing team. You will assemble, fabricate, repair, and test electrical harnesses and electromechanical assemblies used in prototype systems and test equipment.

This hands-on role requires attention to detail, ability to read diagrams, and commitment to quality in a fast-paced environment. The position offers competitive pay, full benefits, and opportunities for professional growth at our new

Qualifications

• High school diploma or GED; technical training preferred.
• 2+ years in cable harness/EM assembly in manufacturing.
• Able to read engineering drawings, wiring diagrams and BOMs.
• Proficient with hand tools, wire strippers, crimpers, soldering equipment.
• Able to troubleshoot and rework electrical assemblies and harnesses.

Responsibilities

• Assemble, fabricate, and repair electrical and electromechanical assemblies for prototype systems and test support equipment.
• Build, route, terminate, and inspect cable and wire harnesses per engineering drawings and industry standards.
• Troubleshoot, diagnose, and perform rework to ensure quality and functionality.
• Review vendor-supplied harness drawings to verify manufacturability and tooling requirements.
• Support testing and integration by assembling and maintaining prototype hardware and support equipment.
• Maintain a clean, organized, and safe work environment following quality procedures.

Skills

US Citizenship

Security clearance eligibility

Reading drawings

Hand tools & soldering

Troubleshooting

Cable harness knowledge

Education

High School diploma or GED

Technical certification or associate degree in electronics/manufacturing

Tools

IPC/WHMA-A-620

IPC-A-610 or J-STD-001

Job description

CoAspire is a cutting-edge defense manufacturing leader in Northern Virginia, specializing in the precision assembly of advanced weapons systems. With over twelve years of a legacy of innovation, we're at the forefront of building reliable, affordable mass weapons that protect and empower our nation’s warfighters. Our tight-knit team thrives in a collaborative environment where safety, quality, and work-life balance come first with a focus on professional growth at our new 27,000+ sq. ft. facility. Join us to make a tangible impact on mission-critical technology while enjoying Northern Virginia's vibrant community.

Position:

You will play a key role in the assembly, fabrication, repair, and testing of electrical harnesses and electromechanical assemblies used in prototype systems and test support equipment. This hands-on position requires a strong attention to detail, the ability to interpret technical documentation, and a commitment to producing high-quality work in a fast-paced manufacturing environment.

Responsibilities:

• Assemble, fabricate, and repair electrical and electromechanical assemblies for prototype systems and test support equipment.
• Build, route, terminate, and inspect custom cable and wire harnesses in accordance with engineering drawings and industry standards.
• Troubleshoot, diagnose, and perform rework on cable harnesses and electrical assemblies to ensure quality and functionality.
• Review vendor-supplied cable and harness drawings to verify manufacturability, proper design, and tooling requirements.
• Support testing and integration activities by assembling and maintaining prototype hardware and support equipment.
• Maintain a clean, organized, and safe work environment while adhering to quality and manufacturing procedures.

Basic Qualifications

• High school diploma or GED required; technical certification, associate degree, or vocational training in electronics, manufacturing, or a related field preferred.
• 2+ years of experience assembling cable harnesses, electrical assemblies, or electromechanical systems in a manufacturing environment.
• Experience reading and interpreting engineering drawings, wiring diagrams, schematics, work instructions, and bills of materials.
• Proficiency using hand tools, wire strippers, crimpers, soldering equipment, and other assembly tools.
• Experience routing, terminating, labeling, and inspecting wire harnesses and cable assemblies.
• Ability to troubleshoot, repair, and perform rework on electrical assemblies and cable harnesses.
• Familiarity with IPC/WHMA-A-620, IPC-A-610, and/or J-STD-001 workmanship standards; certification is preferred but not required.
• Strong attention to detail with a commitment to producing high-quality work in a fast-paced manufacturing environment.
• Ability to obtain and maintain any required U.S. Government security clearances.
• Must be a U.S. Citizen due to the nature of the work and applicable government contract requirements.

Preferred Qualifications

• Experience supporting aerospace, defense, military, or other highly regulated manufacturing environments.
• Cable harness design experience especially with military connectors.
• Experience with DIT-MCO tooling or processes.
• Current IPC/WHMA-A-620, IPC-A-610, or J-STD-001 certification.
• Experience working in an AS9100 or ISO 9001 quality management environment.

Physical Requirements:

• Stationary Position: Must be able to remain in a stationary position (sitting or standing) for prolonged periods—typically up to 75% to 80% of the workday.
• Movement: Frequently required to move about inside the office to access file cabinets, office machinery (copiers, printers), and shared workspaces.
• Fine Motor Skills & Coordination: Consistently operates a computer, keyboard, mouse, and other office productivity machinery (such as a calculator or scanner).
• Lifting & Moving: Frequently positions, moves, or lifts office supplies, files, or packages weighing up to 50lbs.
• Critical Thinking & Analysis: Ability to analyze complex technical information and apply critical thinking to solve engineering and operational challenges and ability to maintain focus and accuracy while performing tasks that require a high degree of precision and attention to detail

What We Offer:

• Beyond competitive pay, we offer:
• Full benefits effective first of month following hire: medical, dental and vision401(k) with generous company match and immediate vesting
• PTO and Federal holidays

The anticipated salary range for this position is $30.00-$37.00 per hour. Actual compensation will be determined based on experience, skills, qualifications, and internal equity.

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