Early Career Explosives Engineer, Onsite

Sandia National Laboratories; New Mexico; On-site; USD 102,000 - 200,000; Full time

Job summary

Sandia National Laboratories is seeking an early-career R&D S&E Mechanical Engineer to contribute to the design and production of explosive components for Nuclear Deterrent and Strategic Partnership Program projects.

You will develop concepts, build prototypes, perform tests, and collaborate with experimenters and modelers to ensure performance, safety, and manufacturability. This onsite role requires a DOE clearance and offers strong career growth.

Qualifications

• Bachelor's degree in a relevant discipline or equivalent experience.
• Ability to obtain and maintain a DOE Q clearance.
• Graduate degree in Mechanical Engineering or related field is a plus.
• Experience with 3D CAD, GD&T, and rapid prototyping.

Responsibilities

• Support the development and evaluation of new design concepts for emerging explosive component applications, including technology maturation activities.
• Provide input on product interface and requirements negotiations related to performance, safety, and shelf-life considerations.
• Build prototype and development explosive components using internal and external manufacturing capabilities.
• Develop test plans, execute tests, and analyze results to inform design decisions.
• Collaborate with experimenters and modelers to characterize performance, safety, and shelf-life.
• Develop product definitions, drawings, and specifications reflecting design intent.
• Develop manufacturing processes that meet design intent.
• Support problem solving including failure investigations and production challenges.

Skills

Creo

SolidWorks

GD&T

Problem solving

Verbal and written communication

Multidisciplinary teamwork

Prototyping & additive manufacturing

Education

Bachelor's degree in a relevant discipline

Graduate degree in Mechanical Engineering or related field

Tools

Creo

SolidWorks

Job description

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Sandia National Laboratories is the nation’s premier science and engineering lab for national security and technology innovation, with teams of specialists focused on cutting-edge work in a broad array of areas. Some of the main reasons we love our jobs:

Challenging work with amazing impact that contributes to security, peace, and freedom worldwide

Extraordinary co-workers

Some of the best tools, equipment, and research facilities in the world

Career advancement and enrichment opportunities

Flexible work arrangements for many positions include 9/80 (work 80 hours every two weeks, with every other Friday off) and 4/10 (work 4 ten-hour days each week) compressed workweeks, part-time work, and telecommuting (a mix of onsite work and working from home)

Generous vacation, strong medical and other benefits, competitive 401k, learning opportunities, relocation assistance and amenities aimed at creating a solid work/life balance*

World-changing technologies. Life-changing careers. Learn more about Sandia at: http://www.sandia.gov

*These benefits vary by job classification.

What Your Job Will Be Like:

We are seeking an early career R&D S&E, Mechanical Engineering staff member to contribute to Design Agency (DA) and Production Agency (PA) activities related to the technology maturation, design, development, qualification, production, and surveillance of explosive components needed for Nuclear Deterrent (ND) and Strategic Partnership Program (SPP) projects.

On any given day, you may be called on to:

Support the development and evaluation of new design concepts for emerging explosive component applications, including technology maturation activities

Provide input on product interface and requirements negotiations related to performance, safety, and shelf-life considerations

Build prototype and development explosive components using internal and external manufacturing capabilities

Develop test plans, execute tests, and analyze test results to inform design decisions, evaluate trade spaces, and/or obtain design qualification evidence

Team with experimentalists and modelers to characterize performance, safety, and/or shelf-life of explosive components

Develop and maintain product definition, including models, drawings, and specifications that reflect design intent

Develop processes for manufacturing product that meets design intent

Support problem solving activities, including failure investigations, surveillance problems, and production challenges (e.g., yield issues and disposition of nonconforming product)

Applicants on this requisition may be interviewed by multiple organizations at Sandia National Laboratories.

Due to the nature of the work, the selected applicant must be able to work onsite.

Salary Range:

$102,400 - $199,700

*Salary range is estimated, and actual salary will be determined after consideration of the selected candidate's experience and qualifications, and application of any approved geographic salary differential.

Qualifications We Require:

A Bachelor's degree in a relevant discipline, or an equivalent combination of directly relevant education and engineering or scientific experience that demonstrates the knowledge, skills, and ability to perform independent research and development

Ability to obtain and maintain a DOE Q clearance

Qualifications We Desire:

The ideal R&D S&E Mechanical Engineer candidate for Sandia National Laboratories will in addition possess the following:

Graduate degree in Mechanical Engineering or a highly related field where an independent research project was a graduation requirement (e.g., independent project, thesis, or dissertation).

Experience with mechanical engineering and product realization in the NNSA complex.

Strong verbal and written communication skills, ability to work effectively in multidisciplinary teams.

Also, for this posting we are seeking individuals with the following experience:

Proven problem-solving and critical thinking skills

Experience with developing test plans, executing tests, and evaluating results

Experience with 3D solid modeling software (e.g., Creo, SolidWorks)

Experience with developing and interpreting engineering drawings, including familiarity with geometric dimensioning and tolerancing (GD&T)

Familiarity with machine learning, digital engineering tools, and/or artificial intelligence engineering tools

Experience with prototyping (including additive manufacturing) and manufacturing

About Our Team:

The Explosive Technologies Group 7450 serves as the DA and PA for a broad set of explosive components for ND systems and SPP national security applications. These components include explosive timers, detonators, igniters, actuators, rocket motors, gas generators, indicators, piston motors, primers, command disable devices, and more. We support all stages of the component life cycle: research and development, technology maturation, requirements development, design, qualification, production, surveillance, and dismantlement. The ETG operates the Explosive Components Facility (ECF; Building 905), which includes over 100 offices and over 30 labs with capabilities that include explosive material synthesis and analysis, additive manufacturing, high-speed imaging, advanced diagnostics, vapor deposition, and component prototyping, along with testing and evaluation of explosive materials, components, and assemblies. In addition, the ETG operates the newly completed (July 2026) Energetic Manufacturing Science and Technology Building 1020, which features the capability to manufacture development and production pedigree components of our core products. Stated more simply, our Mission is to provide ¿ Explosive Solutions that Secure the Nation .¿

Posting Duration:

This posting will be open for application submissions for a minimum of three (3) calendar days, including the 'posting date'. Sandia reserves the right to extend the posting date at any time.

Security Clearance:

Sandia is required by DOE to conduct a pre-employment drug test and background review that includes checks of personal references, credit, law enforcement records, and employment/education verifications. Applicants for employment need to be able to obtain and maintain a DOE Q-level security clearance, which requires U.S. citizenship. If you hold more than one citizenship (i.e., of the U.S. and another country), your ability to obtain a security clearance may be impacted.

Applicants offered employment with Sandia are subject to a federal background investigation to meet the requirements for access to classified information or matter if the duties of the position require a DOE security clearance. Substance abuse or illegal drug use, falsification of information, criminal activity, serious misconduct or other indicators of untrustworthiness can cause a clearance to be denied or terminated by DOE, resulting in the inability to perform the duties assigned and subsequent termination of employment.

EEO:

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, or veteran status and any other protected class under state or federal law.

NNSA Requirements for MedPEDs:

If you have a Medical Portable Electronic Device (MedPED), such as a pacemaker, defibrillator, drug-releasing pump, hearing aids, or diagnostic equipment and other equipment for measuring, monitoring, and recording body functions such as heartbeat and brain waves, if employed by Sandia National Laboratories you may be required to comply with NNSA security requirements for MedPEDs.

If you have a MedPED and you are selected for an on-site interview at Sandia National Laboratories, there may be additional steps necessary to ensure compliance with NNSA security requirements prior to the interview date.

• Affordable housing, reasonable cost of living
• Minimal traffic congestion compared to larger cities
• At Sandia, recruiters manually review resumes on each job posting instead of using a resume screening software program
• By following the best practices outlined, this ensures that recruiters can accurately determine your qualifications for the position