Director of Process Engineering and Continuous Improvement

The AZEK Company; Wilmington (OH); On-site; USD 80,000 - 140,000; Full time

Job summary

An established industry player seeks a Director of Process Engineering and Continuous Improvement to lead initiatives focused on operational excellence. This role offers the chance to implement Lean and Six Sigma methodologies, driving efficiency and quality across manufacturing processes. You'll mentor a talented team while collaborating with cross-functional departments to ensure successful product launches. Join a dynamic organization committed to sustainability and innovation, where your expertise will shape the future of operations and make a tangible impact on business success.

Benefits

Medical insurance

Dental insurance

Vision insurance

401(k) plan

Employee stock purchase program

Short- and long-term disability

Generous bonus opportunities

Qualifications

• 10+ years in process engineering and operational excellence in manufacturing.
• Certified Lean Professional and Six Sigma Black Belt required.

Responsibilities

• Drive operational excellence using Lean and Six Sigma methodologies.
• Lead a team to optimize manufacturing processes and improve efficiency.
• Oversee New Product Introduction ensuring smooth transitions to production.

Skills

Lean Manufacturing

Six Sigma

Process Optimization

Project Management

Analytical Skills

Problem-Solving

Team Leadership

Communication Skills

Education

Bachelor's degree in Engineering

Advanced degree in related field

Tools

DMAIC methodology

Job description

Director of Process Engineering and Continuous Improvement

The AZEK Company

The AZEK Company (www.azekco.com) is a $1.4+ billion, and growing, industry-leading manufacturer of beautiful, low-maintenance building products, and is highly committed to accelerating the use of recycled materials. We use our expertise in materials science to engineer and manufacture high-quality, sustainable residential and commercial building products that improve lives and businesses. All of AZEK’s products are designed to replace wood, metal and other traditional materials in a variety of applications. In June 2020, we completed a highly successful IPO (NYSE: AZEK).

At AZEK, we don’t just accept diversity — we celebrate it, we support it, and we thrive on it for the benefit of our employees, our products, and our community. AZEK is proud to be an equal opportunity workplace and is an affirmative action employer.

Position Summary

The Director of Process Engineering and Continuous Improvement is responsible for driving operational excellence by implementing Lean and Six Sigma methodologies across the organization. This role will lead a team focused on optimizing manufacturing and business processes to enhance efficiency, reduce waste, and improve product quality. Additionally, the Director will oversee the New Product Introduction (NPI) function, ensuring the seamless transition of new products from development to full-scale production.

Key Responsibilities

• Execute a comprehensive continuous improvement strategy utilizing Lean and Six Sigma methodologies to drive operational efficiency and cost reduction.
• Lead and mentor a team of process engineers and continuous improvement professionals in identifying and implementing process enhancements.
• Act as a subject matter expert in Lean and Six Sigma, fostering a culture of continuous improvement throughout the organization.
• Oversee the New Product Introduction (NPI) function, ensuring smooth handoffs from product development to manufacturing and commercialization and aligned with the AZEK Stage Gate process.
• Partner with cross-functional teams, including R&D, Supply Chain, Quality, and Manufacturing, to optimize processes and ensure operational readiness for new product launches.
• Identify, prioritize, and manage process improvement initiatives, leveraging data-driven analysis to support decision-making.
• Establish and monitor key performance indicators (KPIs) to track the success of process improvement projects and operational efficiencies.
• Drive standardization and best practices across multiple sites, ensuring scalability and sustainability of improvements.
• Implement training programs to develop Lean and Six Sigma capabilities within the organization.
• Lead problem-solving initiatives using Six Sigma DMAIC methodology to address critical operational challenges.
• Stay current on industry trends and best practices in process engineering and continuous improvement.

Qualifications And Requirements

• Bachelor's degree in Engineering, Operations Management, or a related field; advanced degree preferred.
• Certified Lean Professional and Six Sigma Black Belt required.
• Minimum of 10 years of experience in process engineering, continuous improvement, and operational excellence roles within a manufacturing or industrial environment.
• Proven leadership experience in managing teams and driving cross-functional collaboration.
• Demonstrated expertise in Lean manufacturing principles, Six Sigma methodology, and process optimization.
• Experience leading New Product Introduction (NPI) initiatives, ensuring effective integration into production environments.
• Strong project management skills with the ability to manage multiple initiatives simultaneously.
• Excellent analytical and problem-solving skills, with a data-driven approach to decision-making.
• Effective communication skills, capable of influencing stakeholders at all levels of the organization.
• Experience working in a multi-site environment is a plus.
• Combination of office and manufacturing environment with periodic travel required to various company locations.
• Ability to lead hands-on process improvement initiatives on the production floor.

Why Join Us?

• Opportunity to drive meaningful change in a dynamic and growing organization.
• Lead a high-impact function critical to business success and operational excellence.
• Work in a collaborative and innovation-driven culture that values continuous improvement.

If you are a passionate leader with a proven track record in Lean, Six Sigma, and process engineering, we encourage you to apply for this exciting opportunity to shape the future of our operations!

Compensation for roles at AZEK varies depending on a wide range of factors including but not limited to the specific office location, role, skill set and level of experience. In addition to base salary, we offer generous bonus and incentive opportunities that significantly increase earning potential.

AZEK provides a comprehensive benefits package that includes medical, dental, vision, basic life insurance, short- and long-term disability, a 401(k) plan, an employee stock purchase program, and a variety of additional voluntary benefit options.