Dimensional Evaluator LPCT 863

Precision Castparts Corp. (PCC); Portland (OR); On-site; USD 65,000 - 90,000; Full time

Job summary

Precision Castparts Corp. is seeking a skilled Visual/Dimensional Inspector to ensure castings meet blueprints and customer specifications. This role emphasizes inspection, straightening, and defect analysis with emphasis on accuracy and process control.

The position involves operating measurement tools, reading technique cards, and maintaining documentation while following safety rules and quality systems. On-site work in Portland, Oregon.

Qualifications

• Current valid certification in visual/dimensional inspection and UTT inspection.
• Experience or training in straightening, targeting, grinding or CMM disposition.
• Ability to read, follow and interpret blueprints.
• Strong math calculations ability.
• Excellent written and verbal communication.
• Ability to work independently and as a team.
• Preference for Rework Analyst Certification.

Responsibilities

• Visual/Dimensional Inspection of castings to ensure conformance to blueprints and specs.
• Straightening castings and determining best method based on measured tolerances.
• Casting repair and analysis to resolve non-conformities and rework needs.
• Documentation of non-conformances and production records.
• Adherence to safety rules and operation of tools and equipment.
• Perform additional duties as assigned.

Skills

Visual inspection

Blueprint reading

Communication skills

Mathematical calculations

Independent and team work

Education

Visual/Dimensional inspection certification

Tools

CMM

Calipers

Micrometers

Gauges

Templates

Brinell/Rockwell hardness testing

Ultrasound

Boroscope

Job description

Country United States of America

State / County Oregon

City Portland

Division Structurals

Company LPC

Function Operations

Workplace Type On-Site

Position type Full Time

Opportunity ID 23177

Job Description

Mission: To identify and correct visual / dimensional flaws in castings to insure the final product meets customer specifications. Based on business needs, may be required to perform the functions of visual / dimensional inspection and straightening (along with their associated tasks i.e. hardness testing, UTT, targeting, CMM evaluation/disposition etc.) as defined on PCC Technique Cards, blueprints and other documentation.

NOTE: The aim of this description is to recognize multi-skilled work which facilitates the flow of parts. Instead the multiple tasks are performed on the parts by a single employee. Each employee is expected to apply an average of 20 percent of their total hours worked, performing on one or more secondary functions in addition to a primary "core" function.

Examples:

• 1. If your primary "core function" is visual dimensional inspection, then the secondary function of straightening must be performed a minimum of 20% of the time.
• 2. If your primary "core function" is straightening, then the secondary function of visual dimensional inspection must be performed a minimum of 20% of the time.

PRINCIPAL ACCOUNTABILITIES

1. Visual / Dimensional Inspection

Objective: to visually and dimensionally inspect castings in accordance with customer specifications and to ensure that only necessary rework is performed.

Essential Job Functions

• A. Follows Quality Systems and Technique Card requirements.
• B. Fixtures some parts and leaves others freestanding.
• C. Visually inspects castings as required.
• D. Dimensionally inspects castings for conformance to blueprint and Technique Card specifications using templates, micrometers, fixtures, gauges, calipers, ultrasound, boroscope and other dimensional measuring devices.
• E. Checks casting hardness using Brinell, Rockwell and other instruments.
• F. Marks castings to identify area needing rework, mill rates, etc. in order to meet dimensional and visual specifications.
• G. Adjusts fixtures, gauges and precision measuring tools to calibrated standards.
• H. Interprets CMM reports and performs other visual / dimensional functions as required to move part through production process. Works from established rest points for targeting.

2. Straightening

Objective: to straighten castings to meet dimensional tolerances and customer specifications.

Essential Job Functions:

• A. Sets up castings on surface plates or fixtures.
• B. Evaluates the condition of parts using precision measuring tools, or CMM reports; determines the most effective method of straightening castings.
• C. Establishes datums to casting surfaces and fixtures on surface plates; straightens to a rotational tolerance.
• D. Straightens casting to the required configuration using a variety of tools and devices, including presses, straightening fixtures, profile templates, and power or manual tools.

3. Casting Repair and Analysis

• A. Make recommendations to resolve part non-conformity. May work in other disciplines to resolve quality issues.
• B. Performs other tasks as directed including blending of defect areas.
• C. Makes recommendation for part routing as required.

4. Documentation

• A. Completes and maintains a variety of records, logs and non-conformance reports and production reports as required.

5. Safety

Objective: to take responsibility for and demonstrate safe work practices.

• A. Adheres to plant and department safety rules.
• B. Safely operates all equipment and tools.
• C. Identifies and reports safety problems.

6. Performs other duties as assigned.

Equipment, Vehicles, Tools and/Or Machinery Used

• 1. Hoist
• 2. Pallet jacks
• 3. Dimensional measuring tools (e.g. calipers, micrometers, gauges)
• 4. Templates
• 5. Basic hand tools (hammers, wrenches, etc.)
• 6. Fabricated blocks
• 7. Hand grinders
• 8. Porta-power (hydraulic ram)
• 9. Band saws
• 10. Light meter
• 11. Fixtures
• 12. Surface plates
• 13. Protective equipment/clothing
• 14. Profilometer
• 15. Straightening Presses

Training

Training will be a combination of class work and on-the-job and in most cases accompanied with task specific training modules. It will be the employee's responsibility to progress through these tasks with performance and quality levels that comply with the requirements identified in the Step Progression Record.

Qualifications

• 1. Current valid certification required in visual / dimensional inspection and UTT inspection. Some business operations may require rework analyst certification.
• 2. Previous training and/or experience in one or more of the following areas is preferred: straightening, targeting, grinding or CMM disposition.
• 3. Ability to perform mathematical calculations as required.
• 4. Ability to communicate effectively both verbally and in writing.
• 5. Ability to read, follow and interpret blueprints is required.
• 6. Ability to read and follow complex instructions on Technique Cards, Process Control Procedures and other technical specifications.
• 7. Ability to work independently and as a team member, and to give and receive instructions and training.
• 8. Physical ability to perform the essential job functions with or without reasonable accommodation.
• 9. Preference may be given to applicants who hold Rework Analyst Certification.

This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To comply with those regulations, this position may require applicants to be U.S. Persons (i.e., U.S. citizens, U.S. lawful permanent residents, protected individuals as defined by 8 U.S.C. 1324b(a)(3)), or eligible to obtain the required export authorizations from the U.S. Department of State or the U.S. Department of Commerce.

Company Profile

With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability - not just in the materials and products we make, but in the people we recruit.

PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.

In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.

Precision Castparts Corp. and its affiliates do not accept unsolicited resumes from search firms or employment agencies. Unsolicited resumes will become the property of Precision Castparts Corp & its affiliates, and no fee will be paid.