Die Setter

Sadna Consulting Inc; North Vernon (IN); On-site; USD 40,000 - 60,000; Full time

Job summary

A leading consulting firm is seeking a press operator who is well-versed in using a Cincinnati 550-ton press. The ideal candidate must have powder metal experience, be able to troubleshoot mechanical and hydraulic issues, and maintain safety standards while producing quality parts. Responsibilities include adjusting press settings, inspecting dimensions, and maintaining production records. This is a contract-to-hire position on the first shift, requiring flexibility, particularly on weekends.

Qualifications

• 5+ years of powder metal compacting experience preferred.
• Experience troubleshooting mechanical, hydraulic, and pneumatic equipment.
• Hands-on experience with die setup and material flow.

Responsibilities

• Ensure all safety mechanisms are functioning.
• Adjust the press settings for desired specifications.
• Maintain production records including quantities and issues.

Skills

Cincinnati 550-ton press familiarity

Quality inspection tools

Analytical skills

Blueprint reading

Education

High School or GED equivalent

Tools

Mechanical presses

Hydraulic presses

Job description

Our commitment to safety is unwavering. Before operating the press, it's crucial to ensure all safety mechanisms are in place and properly functioning. Adhering to all safety standards and guidelines as outlined in the client handbook is not just a requirement, but a reflection of our dedication to your well-being. Installing tooling: This involves assembling, setting up, and troubleshooting tooling, such as die cavities, upper and lower punches, and any necessary core rods, into the press.

Skills Required:

• Must be familiar with a Cincinnati 550-ton press.
• Perform PMs as required.
• Keeps tools and supplies organized according to shop-floor criteria.
• Operating the press.
• Adjusting the press involves calibrating various settings, such as pressure, compaction speed, and dwell time, to achieve the desired density and dimensions of the compacted part.
• As a press operator, your role in inspecting parts is crucial. You'll be responsible for ensuring the compacted parts' dimensions, weights, and density meet specifications.
• Your constant review of parts processed after the delube oven to make necessary adjustments is a key part of our quality control process.
• If any problems arise during the compaction process or delube oven, such as defects or malfunctions, troubleshoot and implement solutions; if the problem continues, stop production for nonconforming or suspect product.
• Production records, including the quantity of pieces produced, scrap, suspect material, and any issues encountered, along with adjustments made, are maintained.
• Fill out survey sheets as required for the tooling used.
• Assist in sorting and rework of discrepant preforms/forgings as required.
• Performing daily 5S (Sort, Set in Order, Shine, Standardize, Sustain) as required.
• Perform tap & go on shift change.
• Participate in maintenance activities as required.
• Active participation in improvement suggestions or projects.

Experience Required:

• Must be shift flexible, including weekends as required.
• Powder metal experience is mandatory for this role.
• Analytical skills.
• Powder metal compacting (5+ years preferred).
• Manufacturing experience in metal forging is preferred.
• Hands-on experience with mechanical/hydraulic presses (Cincinnati 550) for powdered metal compacting.
• Hands-on experience troubleshooting mechanical, hydraulic, and pneumatic equipment.
• Knowledge of forging presses, die setup, material flow, and robot knowledge.
• Familiarity with the metallurgical properties of ferrous/non-ferrous powders and forgings.
• Blueprint reading and GD&T (Geometric Dimensioning and Tolerancing).
• Quality inspection tools: micrometers, hardness testers, CMM.

Education Required: High School or GED equivalent.

Additional Information:

• This is a 6-month contract-to-hire role, which entirely depends on performance and business needs.
• The position is for the first shift, 7:00 AM 3:00 PM
• Powder metal experience is mandatory for this role.

MUST HAVE:

• High School or GED equivalent.
• Powder metal experience required.
• Experience with mechanical/hydraulic presses (Cincinnati 550) for powdered metal compacting.
• Must be familiar with a Cincinnati 550-ton press.
• Experience in troubleshooting mechanical, hydraulic, and pneumatic equipment.
• Knowledge of forging presses, die setup, material flow, and robot knowledge.
• Familiarity with the metallurgical properties of ferrous/non-ferrous powders and forgings.
• Blueprint reading and GD&T (Geometric Dimensioning and Tolerancing).