Die Casting Process Optimization Technician

Orion Castings; Town of Grafton (WI); On-site; USD 60,000 - 85,000; Full time

Benefits offered by this job

Sign-on bonus

Diversity commitment

Job summary

Orion Casting in Wisconsin is seeking a Process Control Technician to develop, monitor, and optimize high-pressure aluminum die casting processes, ensuring safe operation, consistent quality, and maximum productivity. You will work closely with production, tooling, maintenance, quality, and engineering to establish process standards, troubleshoot issues, and support continuous improvement initiatives.

The role includes setting up machines, analyzing process variables, initiating trials, and

Qualifications

• 2+ years in manufacturing environment, preferably die casting or related production processes.
• Knowledge of aluminum alloys and vacuum die casting (preferred).
• Familiar with IATF 16949 quality requirements.
• Experience with real-time process monitoring systems.
• Familiar with X-ray analysis of castings.
• Proficient in office software for communication, documentation, and reporting.

Responsibilities

• Develop and maintain standardized die casting process parameters.
• Set up and optimize die casting machines for new and existing production.
• Monitor critical process variables: melt temp, die temp, shot profiles, injection speeds, pressures, fill and cycle times, lubrication.
• Analyze casting defects and perform root cause analysis.
• Create and maintain process sheets and machine setup instructions.
• Collaborate with quality to improve first-pass yield and reduce scrap.
• Assist in die tryouts and new product launches; recommend improvements.
• Validate process changes through production trials; ensure compliance with specs.
• Train operators on approved process standards; participate in lean initiatives.

Skills

Analytical thinking

Troubleshooting

Communication

Teamwork

Data interpretation

Education

High school diploma or equivalent

Tools

X-ray analysis equipment

Die casting machines

Process data software

Job description

Orion Casting in Wisconsin is seeking a Process Control Technician to develop, monitor, and optimize high-pressure aluminum die casting processes, ensuring safe operation, consistent quality, and maximum productivity. You will work closely with production, tooling, maintenance, quality, and engineering to establish process standards, troubleshoot issues, and support continuous improvement initiatives.

The role includes setting up machines, analyzing process variables, initiating trials, and