Die Casting Process Control Specialist

Pace Industries, LLC

Town of Grafton (WI)

On-site

USD 60,000 - 85,000

Full time

7 days ago

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Job summary

Orion Casting in Wisconsin seeks a Process Control Technician to develop, monitor, and optimize high-pressure aluminum die casting processes, ensuring safe operation, quality, and productivity. You will collaborate with production, tooling, maintenance, quality and engineering to establish standards, troubleshoot issues, perform root-cause analysis, and drive continuous improvement initiatives.

Candidates should have 2+ years in manufacturing, knowledge of die casting, automation, and quality

Qualifications

2+ years of experience in manufacturing or industrial environment, preferably in high-pressure aluminum die casting, casting operations, machining, maintenance, automation, or similar production processes.

Responsibilities

Develop and maintain standardized die casting process parameters.
Set up and optimize die casting machines for new and existing production.
Monitor critical process variables (melt temp, die temp, shot profiles, injection speeds, intensification, fill time, cycle time, lubrication).
Analyze casting defects (porosity, cold shuts, blisters, flash, soldering, misruns, shrinkage).
Perform root cause analysis using process data.
Establish and maintain documented process sheets and machine setup instructions.
Train operators and setup technicians on approved process standards.
Participate in continuous improvement and lean manufacturing initiatives.