Die-Cast Process Technician

W3Global; South Carolina; On-site; USD 55,000 - 75,000; Full time

Job summary

W3Global is seeking a Die-Cast Process Technician to support high-pressure aluminum die-casting operations, optimize processes, and assure quality in a fast-paced automotive manufacturing environment.

The ideal candidate will bring hands-on die-casting experience, familiarity with automotive quality tools, and a proactive approach to reducing scrap and downtime while mentoring production teams and maintaining strict safety standards.

Qualifications

• High school diploma or equivalent.
• Minimum 4 years hands-on die-casting experience in an industrial setting.
• Automotive manufacturing experience strongly preferred.
• Experience with die-casting cell setup, changeovers, process monitoring, and troubleshooting.
• Familiarity with automotive Core Tools (SPC, FMEA, MSA, APQP, PPAP).
• Knowledge of root-cause analysis and problem-solving methods (8D, 5-Why).
• Experience with tooling repair coordination, TPM, and basic preventive maintenance.
• Strong mechanical aptitude and ability to diagnose production process issues.
• Ability to maintain accurate process documentation and shift reports.
• Willingness to work any shift and overtime as required.

Responsibilities

• Perform planned and unplanned changeovers and setups of high-pressure die-casting cells.
• Monitor, record, and maintain process parameters for quality and stability.
• Safely melt and supply molten aluminum to casting cells.
• Troubleshoot process issues and support production teams.

Skills

Die-casting

Process setup

Troubleshooting

Quality assurance

OEE improvement

Continuous improvement

Shift leadership

Documentation

Root cause analysis

Education

High School Diploma or equivalent

Tools

TPM

Job description

Job Title: Die-Cast Process Technician
Industry: Automotive Manufacturing
Position Level: Technical / Shift Lead Support
Location: [Insert Location]
Education: High School Diploma or equivalent
Experience: Minimum 4 years
Shift: Must be flexible to work all shifts

Position Overview

One of our clients in the automotive manufacturing industry is seeking a Die-Cast Process Technician to support high-pressure aluminum die-casting operations, process optimization, and quality assurance. This role is responsible for maintaining stable production processes, minimizing scrap and equipment downtime, and ensuring compliance with established safety and quality standards.

The ideal candidate will have hands-on experience with high-pressure aluminum die-casting, process setup, troubleshooting, tooling coordination, and continuous improvement. This individual will also support production team members through technical guidance, training, and problem-solving.

Key Responsibilities

Process Setup & Production Operations

• Perform planned and unplanned changeovers and setups of high-pressure die-casting cells according to technical specifications and standard operating procedures.
• Monitor, record, and maintain process parameters to ensure consistent production quality and stable operating conditions.
• Safely melt and supply molten aluminum to casting cells as required.
• Troubleshoot process issues and support production teams in resolving operational challenges.

Quality Assurance & Process Control

• Collaborate with Quality teams to ensure components meet automotive quality standards and specifications.
• Apply automotive Core Tools, including SPC, FMEA, MSA, APQP, and PPAP, as applicable to process control and quality improvement.
• Utilize structured problem-solving methods, including 8D and 5-Why analysis, to identify root causes and prevent recurring defects.
• Document process deviations, quality concerns, and corrective actions in shift reports and production logs.

Equipment Maintenance & Downtime Reduction

• Coordinate tooling and equipment repairs with Tool Service and Maintenance teams.
• Perform Total Productive Maintenance (TPM) and basic preventive maintenance on die-casting cell equipment.
• Monitor equipment performance, investigate downtime, and implement corrective actions to improve Overall Equipment Effectiveness (OEE).
• Support initiatives to improve equipment reliability, reduce unplanned downtime, and maintain safe operating conditions.

Continuous Improvement & Technical Leadership

• Lead and support technical improvement projects within the die-casting department.
• Identify opportunities to reduce scrap, improve cycle times, optimize processes, and increase production efficiency.
• Train and support production employees on process parameters, equipment operation, quality requirements, and technical updates.
• Serve as a technical resource for production teams and promote a culture of safety, accountability, teamwork, and continuous improvement.

Required Qualifications

• High School Diploma or equivalent.
• Minimum 4 years of hands-on experience in high-pressure aluminum die-casting within an industrial manufacturing environment.
• Automotive manufacturing experience strongly preferred.
• Experience with die-casting cell setup, changeovers, process monitoring, and troubleshooting.
• Familiarity with automotive quality Core Tools, including SPC, FMEA, MSA, APQP, and PPAP.
• Knowledge of root-cause analysis and problem-solving methodologies, such as 8D and 5-Why.
• Experience with tooling repair coordination, TPM, and basic preventive maintenance.
• Strong mechanical aptitude and the ability to diagnose and resolve production process issues.
• Ability to maintain accurate process documentation and shift reports.
• Strong work ethic, dependability, adaptability, and leadership skills.
• Willingness and ability to work any shift, including first, second, third, rotating, or continental shifts, and overtime as required.

Preferred Qualifications

• Technical certification or vocational training in manufacturing or process technology.
• Experience with continuous improvement initiatives, scrap reduction, and OEE improvement.
• Previous experience providing technical guidance or training to production employees.

Ideal Candidate Profile

The ideal candidate is a hands-on die-casting professional with strong technical troubleshooting skills, a solid understanding of automotive quality systems, and the ability to support production teams in a fast-paced manufacturing environment. The candidate should be proactive in identifying process improvements, reducing downtime, maintaining quality standards, and promoting safe and efficient operations.