Die-Cast Process Technician

Caliberr Staffing; Laurens (SC); On-site; USD 30,000 - 39,000; Full time

Job summary

Caliberr Staffing is seeking a Die-Cast Process Technician in Laurens, SC to oversee high-pressure aluminum die-casting tasks, drive process refinement, and uphold quality standards. You will maintain output, reduce waste, and ensure safety and quality protocols are followed.

Responsibilities include setup/changeovers, process monitoring, and TPM activities. The role requires strong troubleshooting, mentoring of production staff, and a readiness to work any shift with overtime as needed.

Qualifications

• High School Diploma or equivalent.
• 4+ years in high-pressure aluminum die-casting in an industrial setting.
• Automotive manufacturing experience is highly valued.
• Proficient in die-casting cell setup, changeovers, and troubleshooting.
• Familiar with SPC, FMEA, MSA, APQP, PPAP core tools.
• Root-cause analysis using 8D and 5-Why is expected.
• Experience coordinating tooling repair and TPM.
• Strong mechanical aptitude and documentation discipline.
• Willingness to work any shift and overtime.

Responsibilities

• Execute planned and unplanned changeovers and setups for die-casting cells.
• Track process variables to ensure consistent quality.
• Safely manage the melting and delivery of molten aluminum.
• Resolve process issues to maintain production flow.
• Maintain shift logs and records with accuracy.

Skills

Mechanical aptitude

Leadership

Problem-solving

Shift flexibility

Technical mentorship

Education

High School Diploma or equivalent

Technical manufacturing certification (preferred)

Tools

Die-casting tooling setup

TPM practices

OEE tracking

Root cause analysis (8D/5-Why)

Job description

Classification: Technical / Shift Lead Support

Academic Background: High School Diploma or equivalent

Professional Tenure: Minimum 4 years

Schedule: Flexibility to work all shifts is required

Role Overview: Automotive Manufacturing

Classification: Technical / Shift Lead Support

Academic Background: High School Diploma or equivalent

Professional Tenure: Minimum 4 years

Schedule: Flexibility to work all shifts is required

About the Position

We are looking for a Die-Cast Process Technician to oversee high-pressure aluminum die-casting tasks, drive process refinement, and uphold quality standards. Your primary focus will be maintaining consistent manufacturing output, reducing waste and equipment interruptions, and ensuring all safety and quality protocols are strictly followed.

The successful applicant will possess practical expertise in high-pressure aluminum die-casting, including setup, troubleshooting, tooling management, and process optimization. You will also provide technical mentorship, training, and problem-solving assistance to the production staff.

Operational Duties

• Execute planned and unplanned changeovers and setups for high-pressure die-casting cells in alignment with technical requirements and standard procedures.
• Track and record process variables to help ensure uniform production quality and stable operating environments.
• Safely manage the melting and delivery of molten aluminum to casting stations as needed.
• Resolve process-related complications to assist production teams in maintaining operational flow.

Quality Oversight & Control

• Work alongside Quality departments to verify that all components meet automotive quality benchmarks.
• Apply automotive Core Tools such as SPC, FMEA, MSA, APQP, and PPAP to enhance process control and quality outcomes.
• Utilize structured problem-solving techniques like 8D and 5-Why analysis to help prevent future defects by identifying root causes.
• Maintain accurate records of process variations, quality issues, and corrective measures within shift logs and reports.

Equipment Maintenance & Efficiency

• Coordinate necessary tooling and equipment repairs by working with Maintenance and Tool Service teams.
• Execute Total Productive Maintenance (TPM) and routine preventive maintenance tasks on die-casting equipment.
• Analyze equipment performance and investigate downtime to help boost Overall Equipment Effectiveness (OEE) for the entire facility.
• Support efforts to increase equipment reliability, minimize unexpected downtime, and foster a safer working environment.

Continuous Improvement & Leadership

• Direct and assist with technical improvement initiatives within the die-casting area.
• Identify specific opportunities to lower scrap rates, shorten cycle times, and optimize processes to help increase overall production efficiency.
• Provide training and support to production staff regarding process parameters, equipment usage, and quality standards.
• Act as a technical subject matter expert for production teams to help cultivate a culture of safety, accountability, and teamwork.

Required Qualifications

• High School Diploma or equivalent.
• At least 4 years of practical experience in high-pressure aluminum die-casting within an industrial setting.
• Prior experience in automotive manufacturing is highly valued.
• Proficiency in die-casting cell setup, changeovers, process monitoring, and troubleshooting.
• Familiarity with automotive quality Core Tools, including SPC, FMEA, MSA, APQP, and PPAP.
• Competence in root-cause analysis and problem-solving methods like 8D and 5-Why.
• Experience with tooling repair coordination, TPM, and basic preventive maintenance.
• Strong mechanical aptitude to help diagnose and resolve production process issues effectively.
• Ability to maintain precise process documentation and shift reports.
• Strong work ethic, dependability, adaptability, and leadership skills.
• Willingness to work any shift, including first, second, third, rotating, or continental shifts, and overtime as needed.

Preferred Qualifications

• Technical certification or vocational training in manufacturing or process technology.
• Experience with continuous improvement initiatives, scrap reduction, and OEE improvement.
• Previous experience providing technical guidance or training to production employees.

Candidate Profile

The ideal candidate is a hands-on die-casting professional with strong technical troubleshooting skills, a solid understanding of automotive quality systems, and the ability to support production teams in a fast-paced manufacturing environment. The candidate should be proactive in identifying process improvements, reducing downtime, maintaining quality standards, and promoting safe and efficient operations.

Questions About Available Positions?

Speak directly with our recruiting team about current opportunities and how we can help advance your career.