Development Test Engineer

Capgemini; Auburn Hills (MI); On-site; USD 35,000 - 55,000; Full time

Job summary

Capgemini in Auburn Hills, MI is seeking a Development Test Engineer to evaluate and improve gasoline engine aftertreatment performance and meet regulatory standards. You will work on system technologies including engine hardware, exhaust sensors, control strategies, calibration, and integration into propulsion systems for future electrified vehicles.

Projects utilize dynamometers and simulations to support proof-of-concept work and drive data-based decisions.

Qualifications

• ABET-accredited B.S. in Automotive, Chemical, Mechanical or Electrical/Computer Engineering.
• 2+ years in systems engineering with hardware, controls, or calibration for ICE or hybrid powertrains.
• Experience with emissions test cycles and test cells.
• Familiar with data acquisition systems (INCA, CAS, AVL Concerto, TCKs, INTECRIO).
• Understanding of combustion, OBD and electrified propulsion concepts.
• Strong communication and teamwork skills.

Responsibilities

• Direct and schedule dynamometer or vehicle-based testing activities.
• Apply project management methods to plan, schedule, and report deliverables.
• Develop emissions systems solutions for future high-efficiency powertrains.
• Optimize calibration to fit new emissions hardware.
• Investigate competitor emission systems to benchmark strategies.
• Plan and direct multiple technology development projects with suppliers.
• Analyze and solve complex powertrain problems to meet objectives.
• Ensure integration of emissions components with powertrain teams.

Skills

Emissions systems

Calibration development

Powertrain systems

OBD

Modeling/simulation

Electrical/Controls hardware

Education

B.S. Engineering (ABET-accredited)

Tools

GT-Power

AVL Boost

AxiSuite

INCA

CAS

AVL Concerto

TCKs

INTECRIO

Job description

Auburn Hills, MI, United States (On-site)

Contract (4 months 1 day)

Published 8 days ago

data analysis

regulatory compliance

Emissions

project management

Calibration & Validation

dynamometers

The Development Test Engineer Job is responsible for evaluating, comparing, and improving the performance of gasoline engine aftertreatment systems to meet or exceed regulatory standards, optimize efficiency, and support product development.

This engineer will also be responsible for developing and integrating system technologies including engine hardware, exhaust sensors, control strategies, calibration, and the integration of these technologies into the propulsion system to meet upcoming emissions standards (e.g., TIER4, California LEV IV, EURO7, China 7, etc.) for future vehicle propulsion applications for electrified vehicles.

Projects will utilize engine, powertrain, or vehicle chassis dynamometers and/or simulation/modeling to make physics-based decisions and demonstrate proof-of-concept solutions to prove Propulsion functional objectives are satisfied.

The engineer will act as both an individual contributor and as part of teams within and outside of the Emissions and Aftertreatment group, both internal and external to the company.

The engineer will interact with core engine, controls, regulatory, and supplier teams as part of a globally integrated Emissions and Aftertreatment group within the larger Propulsion Calibration Group.

Key responsibilities:

• Direct/Schedule day-to-day activities of engine/PT dynamometer or vehicle-based testing, which may include interaction with technicians and support engineers
• Apply appropriate procedures and methodologies for project management (planning, scheduling, and reporting) to reach project deliverables including use of tools such as: MS Project, Excel, etc.
• Develop emissions systems solutions for future high efficiency powertrains including system trade-offs for cost, performance, complexity, etc., while meeting all quality and regulatory requirements
• Optimize/adjust the calibration of the engine and emissions system to fit new emissions hardware
• Investigates competitor vehicles’ emission systems through instrumentation and on-board diagnostics (OBD) to assess performance, identify differences, and understand strategies to meet or exceed regulatory requirements
• Define and direct multiple technology development projects internally and at suppliers to meet the critical needs of the emissions system
• Plan, test, analyze, and solve complex system problems as they relate to the entire powertrain system to meet key objectives such as performance, emissions, diagnostics, NVH, quality, fuel economy, etc.
• Ensure proper integration of emissions system components such as advanced catalysts, gasoline particulate filters, and other enablers for future powertrains through communication of emissions system and component levels functional requirements to Powertrain engineering and management teams

Mandatory Skills:

• Bachelor of Science degree in Automotive, Chemical, Mechanical or Electrical/Computer Engineering from an ABET accredited university
• 2+ years of accumulated experience and systems level engineering skills with hardware, controls, or calibration development in the following areas: port fueled and direct injection spark ignition engines for ICE and hybrid applications, powertrain systems, OBD, emissions systems, and virtual analysis - modeling/simulation (e.g., GT-Power, AVL Boost, AxiSuite and/or similar tools) and appropriate application to simplify hardware testing
• Experience analyzing and running various emissions global test cycles and various test cell environments as well as experience using common powertrain data acquisition systems such as INCA, CAS, AVL Concerto, TCKs, INTECRIO, etc.
• Working level understanding of key combustion processes, engine hardware, thermal system, transmission system, OBD system and electrified propulsion systems
• Knowledge of interactions / trade-offs between emissions, OBD, fuel economy, cost, drivability, and NVH
• Able to quickly identify, root cause, and refine calibrations to improve emissions system performance and capable of providing simple explanations of complex systems / solutions
• Excellent written and verbal communication skills
• Strong leadership and interpersonal skills
• Outstanding problem solving and analytical skills to overcome obstacles
• Ability to effectively operate both independently and as part of a team
• Self-motivated and proactive
• Proficient with Microsoft Office Suite applications
• Skilled in post processing, organizing, analyzing, and presenting technical findings to immediate and senior management

The pay range that the employer in good faith reasonably expects to pay for this position is $25.43/hour - $39.73/hour. Our benefits include medical, dental, vision and retirement benefits. Applications will be accepted on an ongoing basis.

Tundra Technical Solutions is among North America's leading providers of Staffing and Consulting Services. Our success and our clients’ success are built on a foundation of service excellence. We are an equal opportunity employer, and we do not discriminate on the basis of race, religion, color, national origin, sex, sexual orientation, age, veteran status, disability, genetic information, or other applicable legally protected characteristic. Qualified applicants with arrest or conviction records will be considered for employment in accordance with applicable law, including the Los Angeles County Fair Chance Ordinance for Employers and the California Fair Chance Act. Unincorporated LA County workers: we reasonably believe that criminal history may have a direct, adverse and negative relationship with the following job duties, potentially resulting in the withdrawal of a conditional offer of employment: client provided property, including hardware (both of which may include data) entrusted to you from theft, loss or damage; return all portable client computer hardware in your possession (including the data contained therein) upon completion of the assignment, and; maintain the confidentiality of client proprietary, confidential, or non-public information. In addition, job duties require access to secure and protected client information technology systems and related data security obligations.