We’re urgently looking for 4 DeltaV Batch Automation Engineers for an operational support team at a cGMP pharmaceutical manufacturing site in North Carolina. Between them, the four will cover a rotating shift pattern so the site has round-the-clock DeltaV support.
Role Overview
The DeltaV Engineer (Operational Support) provides shift-based, day-to-day operational support for the
DeltaV DCS, ensuring stable, secure and compliant automation performance across manufacturing
operations. The role works as part of a shift support team and on-call rota to maintain continuous
production, resolving control-system issues promptly within an FDA-regulated cGMP framework.
Key Responsibilities
- Provide shift-based operational support for the Emerson DeltaV DCS, maintaining system availability and stable performance across manufacturing operations.
- Troubleshoot and resolve DCS faults promptly – control modules, phases, I/O, controllers, networks and workstations – to minimise process disruption and downtime.
- Respond to operator and production requests in real time, providing first‑line automation support on the manufacturing floor.
- Perform routine system administration, including backups and restores, user account management, and
- Support minor configuration changes and modifications under formal change control.
- Support computer system validation (CSV) activities and maintain compliant system documentation in line with 21 CFR Part 11 and data integrity (ALCOA+) requirements.
- Document incidents, deviations and shift handovers accurately; support root cause analysis and CAPA activities.
- Liaise with operations, automation, IT, QA and vendors (including Emerson) on incident investigation and
- Maintain system security, patching and data integrity in line with site requirements.
- Support periodic maintenance, planned shutdowns and turnaround activities as required.
- Work a rotating shift pattern (including nights, weekends and holidays as scheduled) and participate in the on‑call rota to protect continuous production.
Requirements
- Associate or bachelor’s degree in automation, control, electrical engineering or a related discipline.
- 5–7 years’ hands‑on experience supporting Emerson DeltaV DCS within a cGMP-regulated pharmaceutical or biotech manufacturing environment.
- Working knowledge of DeltaV Explorer, Control Studio, Operate, Diagnostics and DeltaV batch (S88) concepts.
- Working knowledge of FDA cGMP, 21 CFR Part 11, CSV / GAMP 5 principles and change control.
- Willingness and availability to work a rotating shift pattern and participate in an on‑call support rota.
- Strong troubleshooting, incident‑management and stakeholder‑coordination skills.
- Familiarity with system administration, backups and automation cybersecurity fundamentals.
- Authorized to work in the United States; able to work 100% on‑site in North Carolina.
Preferred
- Exposure to DeltaV upgrades, virtualization (DeltaV Virtual Studio) or historian / PI integration.
- Experience with OSIsoft PI, MES or Syncade interfaces.
- Emerson DeltaV training certifications.