D Crew Melt Controller

Reliable Safety and Flow Corporation; Columbia (PA); On-site; USD 37,000 - 41,000; Full time

Benefits offered by this job

Health benefits

401k

Sundays off

On-site nurse

Job summary

Reliable Safety & Flow Corporation in Columbia, PA is seeking a Melt Controller to safely convert raw materials into molten metal, maintain precise temperatures and chemical specifications, and oversee furnace operation and maintenance.

The role includes pouring preparation, metal chemistry adjustments, recording pouring temperatures, and ensuring quality standards are met throughout the melting process in a heavy manufacturing environment.

Qualifications

• Experience operating industrial furnaces and maintaining molten metal processes.
• Ability to adjust chemical composition to spec and monitor temperatures.
• Strong safety awareness and adherence to procedures.

Responsibilities

• Convert raw materials into liquid metal at high temperatures.
• Control the chemistry of the metals and adjust to spec as needed.
• Maintain furnace including daily patches, repairs, and relining.
• Record pouring temperatures and prepare ladles for daily use.
• Assist with cleaning and maintaining furnaces and ladles, following supervisor directions.
• Perform all duties in a safe and responsible manner.

Skills

Furnace operation

Temperature control

Chemical adjustments

Safety compliance

Job description

D Crew Melt Controller

Application Deadline: 25 September 2026

Department: Manufacturing - Melt

Employment Type: Full Time

Location: Columbia, PA - Plant

Reporting To: Darrin Steadman

Compensation: $27.12 - $29.62 / hour

Description

Reliable Safety & Flow Corporation is seeking a Melt Controller. The Melt Controller plays a critical role in the metal casting process by safely converting raw materials into high-quality molten metal while maintaining precise temperature and chemical specifications. This position is responsible for furnace operation and maintenance, metal chemistry adjustments, pouring preparation, and ensuring quality standards are met throughout the melting process.

Key Responsibilities

• The melt controller is responsible for converting raw materials into liquid metal at temperatures exceeding (2800) degrees; responsible for the quality of the metal including chemical and temperatures control.
• The Controller controls the chemistry of the metals. If not correct they need to adjust chemistry into spec
• Responsible for maintaining the furnace including daily patches and repairs and relining the refractory.
• Responsible for maintaining recording pouring temperatures.
• Preparing the pouring ladles for daily use; pouring metal into ladles.
• Ability to take direction from supervisor; understanding temperatures controls; assisting with the cleaning/maintaining furnaces ladles.
• Perform all duties in a safe and responsible manner

Job Benefits

• Starting pay rate $27.12 $2.50 shift differential for Weekend hours
• Offered Over Time
• Sundays off
• Health benefits, on-site nurse, 401k and Paid Holidays