Cycle Check Supervisor (LAP)

Ford Motor Company; Louisville (KY); On-site; USD 72,000 - 141,000; Full time

Benefits offered by this job

Medical benefits

Family care support

Adoption reimbursement

Vehicle discount

Tuition assistance

Paid holidays

PTO & vacation purchase

Job summary

Ford Motor Company’s Louisville Assembly Plant is advancing its inventory control operations. The role focuses on supervising cycle counts, developing schedules based on ABC value, analyzing discrepancies, and reconciling physical counts with WMS/ERP records to ensure material availability for model year builds.

The position supports cross-functional teams, conducts audits, and drives process improvements while maintaining safety and compliance with all standards.

Qualifications

• Bachelor's degree in Logistics Engineering, Supply Chain, Logistics Business, or related field preferred or 3+ years of experience in inventory control, warehouse operations, or materials management.
• APICS/ASCM CPIM or CLTD certification is a plus
• Experience with Lean/Six Sigma or continuous improvement methodologies
• Familiarity with RF scanning and barcode inventory systems

Responsibilities

• Supervise, train, and schedule cycle count checkers to ensure targets are met in the Production Inventory Management System
• Develop and maintain cycle count schedules based on ABC classification, inventory value, and business risk
• Analyze inventory discrepancies, identify root causes, and implement corrective action plans
• Reconcile physical counts against system records (WMS/ERP) and adjust inventory as needed following approval protocols
• Partner with Warehouse/Material Handling operations, Production Control, Supply Chain Management, Plant Inventory Analyst, Plant Internal Control, Manufacturing, Quality, PPM, IMG Obsolescence, and Finance teams to resolve variances and improve processes
• Track and report KPIs such as inventory accuracy, count completion, and shrinkage
• Lead or support annual/periodic physical inventory audits
• Ensure compliance with Production Inventory Management System, policies, safety standards, and audit/regulatory requirements
• Identify and implement process improvements to reduce recurring errors and increase counting efficiency
• Maintain accurate documentation and generate regular inventory reports for leadership review
• Ensure, avoid, and minimize obsolescence of parts and model-year run-out parts
• Ensure accurate record balances so enough material is available to support model year buildouts

Skills

Inventory control

Lean Six Sigma

Process improvement

Cross-functional collaboration

Education

Bachelor's degree in Logistics Engineering / Supply Chain / Logistics Business / related field

3+ years experience in inventory control or warehouse operations

Tools

RF scanning

Barcode inventory systems

Job description

Louisville Assembly Plant is undergoing a historic transformation - and there's never been a better time to join this energized team. As the future home of the Ford Fathom™, we are launching the first truck built on Ford's Universal Electric Vehicle platform, and we're looking for talented people to help lead the way.

• Supervise, train, and schedule cycle count checkers to ensure daily, weekly, and monthly count targets are met within the Production Inventory Management System
• Develop and maintain cycle count schedules based on ABC classification, inventory value, and business risk
• Analyze inventory discrepancies, identify root causes, and implement corrective action plans
• Reconcile physical counts against system records (WMS/ERP) and adjust inventory as needed following approval protocols
• Partner with Warehouse/Material Handling operations, Production Control, Supply Chain Management, Plant Inventory Analyst, Plant Internal Control, Manufacturing, Quality, PPM, IMG Obsolescence, and Finance teams to resolve variances and improve processes
• Track and report key performance indicators (KPIs) such as inventory accuracy rate, count completion rate, and shrinkage
• Lead or support annual/periodic physical inventory audits
• Ensure compliance with the Production Inventory Management System, company policies, safety standards, and audit/regulatory requirements
• Identify and implement process improvements to reduce recurring errors and increase counting efficiency
• Maintain accurate documentation and generate regular inventory reports for leadership review
• Ensure, avoid, and minimize obsolescence of parts and model-year run-out parts
• Ensure and maintain accurate record balances so enough material is available to support model year buildouts

You’ll have...

• Bachelor's degree in Logistics Engineering, Supply Chain, Logistics Business, or related field preferred or 3+ years of experience in inventory control, warehouse operations, or materials management

Even better, you may have...

• APICS/ASCM certification: CPIM (Certified in Planning and Inventory Management) or CLTD (Certified in Logistics, Transportation and Distribution) a plus
• Experience in automotive manufacturing or high-volume distribution environment
• Experience with Lean/Six Sigma or continuous improvement methodologies
• Familiarity with RF scanning and barcode inventory systems

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder...or all the above? No matter what you choose, we offer a work life that works for you, including:

• Immediate medical, dental, and prescription drug coverage
• Flexible family care, parental leave, new parent ramp-up programs, subsidized back-up childcare and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members, and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
• Paid time off and the option to purchase additional vacation time.

This position is a salary grade 6/7 and ranges from $72,480-141,360.

Visa sponsorship is not available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status.

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