Crash Test Technician - Build/Strip

Sumitomo Electric; Michigan; On-site; USD 60,000 - 90,000; Full time

Job summary

Contechs is seeking a Crash Test Technician - Build/Strip for a contract role in Superior Township, Michigan. The role involves preparing vehicles for crash tests, installing instrumentation, and performing post-test teardown under the Vehicle Safety Test Team.

Ideal candidates have automotive R&D testing experience, experience with disassembly/reassembly, and fabrication skills using TIG/MIG welders and plasma cutters. Strong written and verbal communication is essential.

Qualifications

• Experience in automotive R&D testing environments.
• Experience disassembling/reassembling interior and exterior components.
• Fabrication with TIG/MIG welders, plasma cutter, and handheld tools.
• Soldering wires/electronics experience.
• Vehicle diagnostic skills and troubleshooting lights.

Responsibilities

• Set up and tear down crash test vehicles and instrumentation.
• Prepare vehicle for testing and record test details.
• Install sensors and test equipment (accelerometers, pressure, voltage/current).
• Tear down after tests and perform post-test measurements with a CMM.

Skills

Automotive R&D experience

Disassembly/reassembly

Fabrication with TIG/MIG

Soldering wires/electronics

Vehicle diagnostics

MS Office proficiency

Confidentiality & integrity

Time management

Communication skills

Teamwork in diverse environments

Instrumentation installation

Tools

TIG welder

MIG welder

Plasma cutter

Handheld fabrication tools

3D Coordinate Measuring Machine (CMM)

Job description

About the company

My client is an innovative American automotive manufacturer focused on redefining affordable electric mobility. They are developing a new generation of purpose-built electric vehicles with an emphasis on simplicity, modular design, and customer customisation. They are looking for a Crash Test Technician - Build/Stripto join their expanding team on a Contract basis. The role will be based in Enter Location

Job Description

As Crash Test Technician - Build/Stripyour main responsibilities are:

• Our Client is looking for a Build/Strip Crash Test Technician to join our Vehicle Safety Test Team and Crash Test Laboratory located in Superior Township, Michigan.
• The Vehicle Safety Test Team is part of the Vehicle Safety Integration Department which focuses on the physical crash testing and passive safety for all products
• Our Client is currently looking for an automotive crash test technician to support our Pre-Test preparations and Post-Test teardown operations.
• The Client are looking for a hard-working automotive engineering test technician who is eager to use their skills to set up and tear down crash test vehicles.
• The ideal candidate would have a flexible and multi-faceted skillset to support a variety of testing conditions and requirements.

Required Skills and Knowledge:

• Experience working in automotive R&D testing environments
• Experience with disassembly and reassembly of interior and exterior vehicle components.
• General fabrication experience using TIG/MIG welders, plasma cutter, and handheld fabrication tools
• Experience with soldering wires/electronics
• Vehicle diagnostic skills, reading codes, and troubleshooting vehicle warning lights.
• PC skills (Word, Excel and PowerPoint).
• Demonstrated ability to maintain confidentiality and demonstrate integrity and ethical behaviour
• Ability to multi-task and meet time constraints.
• Excellent Communication and writing skills.
• Excellent interpersonal relationship skills working in a culturally diverse environment
• Review test plan with engineers to understand load case preparation and post-test action
• Install test equipment and instrumentation used in automotive testing:
• Accelerometer, pressure sensor, voltage and current monitor installation.
• Proper Sensor cable routing for each impact test mode
• Interior/Exterior Trim disassembly and reassembly associated with installation.
• Accurate written and photographic records of all installed instrumentation.
• Prepare vehicle for testing (Pre-Test Operations) :
• Record "received" and "tested" details such as weight, tire size, installed restraints etc.
• Drain all fluids (coolant, oil, washer fluid, gas, refrigerant) and replace with non-flammable substitutes.
• Ballast vehicle to specified test weight.
• Use 3D Coordinate Measurement Machine (CMM) for structural deformation measurements.
• Tape/target/paint vehicle to test specification.
• Replace or modify parts of prototypes such as airbags/restraint systems and structural components
• Tear down of vehicle after test (Post-test Operations):
• Remove all instrumentation and drain non-flammable fluids.
• Use 3D CMM for post-test structural measurement.
• Preform post-test structural teardown as directed by test engineer including door/pillar skinning, interior trim removal, gas tank removal etc.
• Work cooperatively in a team environment with other technicians and engineers.

Other Responsibilities:

• Fully document vehicle instruments and modifications in a database environment.
• Parts and equipment ordering.
• Maintain shop equipment and tools.
• Maintain a safe, clean, and organized shop environment

Why work through Contechs?

Contechs is a strategic partner to the automotive industry, providing innovative design and engineering services to global OEMs, from concept to production.

We are an equal opportunity employer and do not discriminate based on race, color, religion, sex (including pregnancy), sexual orientation, gender identity, national origin, age, disability, or veteran status.

Employment is at will and may be terminated by either party at any time.

We provide reasonable accommodations for qualified individuals with disabilities. Please contact us if you need assistance in the application process