Cooling System Engineer

Foxconn WI; Mount Pleasant (WI); On-site; USD 80,000 - 100,000; Full time

Benefits offered by this job

Comprehensive benefits package including medical, dental, and vision insurance

401K with employer contribution

Personal, Vacation, and Holiday paid time off

Onsite Health & Wellness Center

Job summary

Foxconn WI in Mount Pleasant is seeking a skilled Cooling System Engineer to join our team. This role involves designing and validating cooling solutions for high-performance systems. Candidates must have a degree in Mechanical Engineering and relevant experience in thermal management.

The position offers an extensive benefits package, including medical and dental coverage, retirement plans, and paid time off. Join us to enhance your career in smart manufacturing!

Qualifications

• 3–5 years of experience in thermal management, cooling system design, or related field preferred.
• Strong understanding of heat transfer, fluid dynamics, and thermodynamics.
• Hands-on experience with thermal testing and measurement techniques.

Responsibilities

• Design and develop cooling solutions for servers and storage systems.
• Perform thermal analysis and Computational Fluid Dynamics (CFD) modeling.
• Collaborate with mechanical and electrical design teams on system integration.

Skills

Thermal management

Cooling system design

CFD and thermal simulation tools

Analytical and problem-solving skills

Teamwork skills

Education

Bachelor’s or Master’s degree in Mechanical Engineering or related field

Tools

FloTHERM

Icepak

ANSYS

Microsoft Office

SolidWorks

Creo

Job description

Cooling System Engineer

Department: Oracle L10/L11

Employment Type: Full Time

Location: 868

Reporting To: Matt Hoye

Description

FII USA, Inc., a Foxconn Technology Group Company, is seeking a Cooling System Engineer to join our engineering team supporting enterprise-class server and storage platforms. In this role, you will be responsible for designing, developing, and validating cooling solutions to ensure optimal thermal performance, energy efficiency, and system reliability in high-performance computing environments.

The Cooling System Engineer will collaborate with cross-functional teams—including mechanical, electrical, and reliability engineers—to design innovative cooling strategies, conduct thermal simulations, and validate system-level thermal compliance.

Responsibilities

• Design and develop cooling solutions for servers, storage, and AI/HPC systems, including air-cooled and liquid-cooled architectures.
• Perform thermal analysis and computational fluid dynamics (CFD) modeling to evaluate airflow, pressure drop, and heat dissipation.
• Validate thermal and acoustic performance through lab testing, including environmental chambers, wind tunnels, and prototype systems.
• Collaborate with mechanical and electrical design teams to ensure system integration and compliance with thermal specifications.
• Define thermal design requirements, specifications, and test methodologies for cooling systems and components.
• Evaluate new cooling technologies, materials, and manufacturing methods for potential implementation.
• Support root cause analysis and corrective actions for thermal-related field or reliability issues.
• Generate technical reports, design documentation, and presentations to communicate test results and design recommendations.
• Ensure compliance with industry standards, energy efficiency requirements, and safety guidelines.
• Work closely with suppliers and manufacturing partners to qualify cooling components and systems.
• Participate in continuous improvement activities to optimize cost, performance, and manufacturability of cooling solutions.
• Other duties as assigned.

Qualifications

• Bachelor’s or Master’s degree in Mechanical Engineering, Thermal Engineering, or related field required.
• 3–5 years of experience in thermal management, cooling system design, or related field (server, data center, or electronics industry preferred).
• Strong understanding of heat transfer, fluid dynamics, and thermodynamics.
• Proficiency with CFD and thermal simulation tools (e.g., FloTHERM, Icepak, ANSYS, or similar).
• Hands‑on experience with thermal testing and measurement techniques (thermocouples, IR cameras, airflow sensors, etc.).
• Familiarity with server architectures, high-density electronics, and data center cooling requirements preferred.
• Strong analytical and problem‑solving skills with attention to detail.
• Effective communication and teamwork skills to collaborate across engineering disciplines.
• Proficiency in Microsoft Office; familiarity with CAD tools (SolidWorks, Creo, or similar) preferred.Must be able to lift up to 50lbs.

Reasons you should work for us:

• Comprehensive benefits package including medical, dental, and vision insurance coverage.
• Basic life insurance and short-term disability coverage provided by employer.
• Supplemental life insurance and long-term disability coverage options available.
• 401K with employer contribution.
• Personal, Vacation, and Holiday paid time off for all full-time employees.
• Onsite Aurora Health & Wellness Center available for all employees.
• Employees are continuously encouraged to learn and grow their careers in smart manufacturing.