Reliability Manager

Foxconn WI; Mount Pleasant (WI); On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Comprehensive benefits package

401K with employer contribution

Paid time off

Onsite Aurora Health & Wellness Center

Job summary

Foxconn WI is looking for a Reliability Manager in Mount Pleasant, WI. The role involves designing and overseeing reliability testing for enterprise-class server and storage systems. The Manager will lead a team, manage test activities, and collaborate with cross-functional teams to ensure quality and performance.

With an advanced engineering degree and 5+ years of relevant experience, candidates will hone their leadership and technical skills while enjoying a comprehensive benefits package that includes medical, 401K, and vacation time.

Qualifications

• 5+ years of experience in reliability or test engineering roles.
• Experience running ORT testing with chambers and burn-in rooms.
• Strong understanding of server architecture.

Responsibilities

• Design and implement ORT plans for server and storage platforms.
• Manage 24/7 system-level reliability testing infrastructure.
• Oversee ORT equipment setup and operation.

Skills

Reliability engineering

Data analysis

Project management

Scripting (Python, Bash)

Communication skills

Education

Advanced degree in Electrical, Mechanical, or Materials Engineering

Tools

Environmental test equipment

Data analysis tools (MATLAB, Excel, Power BI)

Job description

Reliability Manager

Department: GL6 Test & Reliability Engineering

Employment Type: Full Time

Location: SMC

Reporting To: Aaron Lemkau

Description

FII USA, Inc., a Foxconn Technology Group Company, is seeking an Reliability Manager to design, implement, and oversee reliability testing plans for enterprise-class server and storage systems. Once a part of the team, you will be responsible for a wide variety of tasks within the Operations Department in a lab and production-support environment and have the opportunity to display strong technical and leadership skills to expand your career in Smart Manufacturing.

The Reliability Manager will lead reliability testing activities, manage a team of engineers and technicians, and develop automation and data analysis processes while assisting the Operations Department as needed.

Responsibilities

• Design and implement ORT plans for new and existing server and storage platforms, covering thermal cycling, power cycling, HTOL (high-temperature operating life), and burn-in conditions.
• Configure and maintain test infrastructure for 24/7 system-level reliability testing, including server racks, power cycling systems, and functional stress diagnostic tools.
• Manage ORT equipment setup and operation (developing profiles/programs, building fixtures, configuring servers, switches, AOC cables, etc.).
• Oversee and drive the execution of ORT testing using temperature/humidity chambers, burn-in environments, and related equipment.
• Collect and analyze large datasets from test conditions, applying statistical methods to identify early-life failure mechanisms.
• Develop, automate, and maintain test scripts and procedures for environmental screening and stress testing.
• Collaborate with design, validation, manufacturing, and quality teams to provide feedback on reliability issues and improvements based on ORT results.
• Engage in root cause analysis (RCA) and escalate reliability concerns as needed.
• Generate and present detailed reports and dashboards on ORT outcomes, highlighting areas for improvement and recommending design or process changes.
• Continuously improve ORT methodologies, test coverage, and automation frameworks to meet evolving server architectures and customer expectations.
• Provide leadership, training, and support to engineers and technicians performing ORT activities.
• Other duties as assigned.

Qualifications

• Education required: Advanced degree in Electrical, Mechanical, or Materials Engineering, Chemistry, or a related technical field.
• Experience required:
  • 5+ years of experience in reliability or test engineering roles, preferably with enterprise/AI server and storage platforms.
  • Experience running ORT testing, including use of environmental temperature/humidity chambers and burn-in rooms.
• Technical skills required:
  • Strong understanding of server architecture (CPU, memory, power supplies, I/O, fans, storage).
  • Proficiency with environmental test equipment and methodologies.
  • Experience with scripting or automation tools (Python, Bash, LabVIEW, etc.).
  • Familiarity with data analysis tools (MATLAB, Excel, Power BI, or similar).
• Leadership and soft skills:
  • Strong problem-solving, organizational, and project management skills.
  • Ability to manage multiple projects, plan and schedule test activities, and lead a cross-functional team.
  • Excellent written and verbal communication skills with strong report writing ability.
  • Ability to work independently with minimal supervision while managing a team to achieve results.
  • High integrity, professionalism, and motivation to drive continuous improvement.
• Physical requirements:
  • Ability to sit at a desk and computer for extended periods.
  • Ability to travel by air or car for extended periods.
  • Ability to lift up to 40 lbs.

Reasons you should work for us:

• Comprehensive benefits package including medical, dental, and vision insurance coverage.
• Basic life insurance and short-term disability coverage provided by employer.
• Supplemental life insurance and long-term disability coverage options available.
• 401K with employer contribution.
• Personal, Vacation, and Holiday paid time off for all full-time employees.
• Onsite Aurora Health & Wellness Center available for all employees.
• Employees are continuously encouraged to learn and grow their careers in smart manufacturing.