Controls Hardware Engineer

ANDRITZ Schuler North America; Canton Charter Township (MI); On-site; USD 85,000 - 115,000; Full time

Job summary

ANDRITZ Schuler North America is seeking a Controls Engineer to join our team of electric and controls professionals. You will design, integrate and test industrial control systems for press and automation projects, focusing on on-time delivery and high reliability.

Responsibilities include hardware design, creating BOMs, developing schematics, and supporting field service with troubleshooting. Travel nationally and internationally is required as part of project support.

Qualifications

• Minimum of three years' experience designing industrial control systems.
• Experience with hydraulic and mechanical power presses and press automation.
• Knowledge of Allen Bradley RSLogix 5, 500, and Studio 5000 is a plus.
• Knowledge of Siemens S7F/S5 is a plus.
• Willingness to travel nationally and abroad.
• Fluent in English; German language skills would be a plus.

Responsibilities

• Design and develop the layout of control systems including PLC, PC, HMI, safety, and communication hardware.
• Create bills of materials in Schuler’s ERP system.
• Create hardware schematics and approve finished schematics.
• Follow and implement applicable safety and standards (OSHA, ANSI, CSA).
• Research and apply new technologies to improve Schuler’s competitiveness.
• Support field service group with installations and updates.
• Provide troubleshooting assistance to Schuler field service technicians and engineers.
• Occasional service calls and customer site visits for meetings.
• Perform as Project Manager on specific jobs as assigned by the Service Engineering Manager.
• Interface with customers to resolve issues and provide technical information.

Skills

Allen-Bradley PLCs

Siemens PLCs

Industrial networking

Microsoft Office

SAP ERP

Travel flexibility

Technical presentation

Analytical skills

Teamwork

English proficiency

Tools

SAP

Job description

The Controls Engineer is a member of a team of electric and controls professionals, responsible for design, integration and testing of Schuler industrial control systems. This role places a heavy emphasis on the development and design of industrial press and automation controls. These controls projects are in general mission‑critical and require a strong commitment to on‑time delivery. Projects range from hardware modifications to complete equipment and system upgrades, including new electrical hardware, control PCs and PLCs, HMIs and integrated safety systems. Service and supporting roles, as outlined below, are also an integral part of this position.

MAJOR DUTIES AND RESPONSIBILITIES:

Hardware design and development

• Design and develop the layout of control systems including all required PLC, PC, HMI, safety, and communication hardware.
• Create bills of materials in Schuler’s ERP system.
• Create hardware schematics and approval of finished schematics.
• Responsible for following and implementing all applicable standards and customer requirements, including local and national safety standards such as OSHA, ANSI, and CSA.
• Research and apply new technologies to improve Schuler’s competitiveness.

Service and supporting roles

• Support the Field Service Group in preparation of installations and updates.
• Provide troubleshooting assistance to Schuler field service technicians and engineers.
• Occasional service calls may be required.
• Visit customers on occasional sales or project meetings.
• Perform as Project Manager on specific jobs based on assignment by the Service Engineering Manager.
• Support Customer Service Representatives in spare parts order processing by providing technical information.
• Interface with the customer as needed to resolve issues and technical concerns.
• Supports new machine sales with technical information when requested.

REQUIREMENTS:

• A minimum of three years of experience in designing industrial control systems, preferably in the field of hydraulic and mechanical power presses and press automation systems
• Knowledge in Allen Bradley RSLogix 5, 500, and Studio 5000 is a plus
• Knowledge in Siemens S7F, S5 is a plus
• Experience with industrial networking such as PROFIBUS, PROFINET, EtherNet/IP and EtherCat
• Proficient user of Microsoft Office 2010
• Familiar with ERP systems, preferably SAP.
• Ability to travel, nationally and abroad. Must be able and willing to travel.
• Able to facilitate discussions and give presentations with highly technical content. Presents clearly and informatively.
• Possess strong analytical aptitude
• Proficient computer skills with the ability to learn new software
• Strong time management and organizational skills
• Ability to multi-task and to work in dynamic business environment; Adaptable to change
• Self‑motivated and results oriented; Ability to use judgement and make decisions independently
• Teamwork oriented to resolve problems and achieve goals
• Excellent listening, verbal and written communication skills
• Fluent in English with advanced reading and writing skills
• German Language skills would be a plus.
• Visa holders/English as Second Language (ESL) individuals must take TOEFL exam and score above passing grade.

ORGANIZATIONAL RELATIONSHIPS:

• This position reports to the Service Engineering Manager. Coordinates related activities with service sales, field service, purchasing and customers. There are no supervisory responsibilities assigned to this position.

MISCELLANEOUS

• Performs other duties as required or assigned, which are reasonably within the scope of the duties in this job classification.